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Crimping, also referred to as a compression joint, is a joining technique used to join two or more pieces of metal together using a crimp tool to press the metal into a specific shape. Crimping facilitates electrical, mechanical, or thermal connections. Crimping is a useful and reliable technique in electric wire applications, particularly those involving automotive wiring, portable electronics, and other types of electrical wiring.

A crimp tool, also referred to as a crimper, is a device used to press a metal component, such as a connector or splice, with a specialized die in order to compress or deform it into a particular shape. These tools are often dedicated single-use tools for particular applications or specialized crimp tools that are designed to be used with multiple shapes and sizes of components. Many crimp tools are either adjustable, meaning that they can be adjusted to work with multiple sizes and shapes of components, or universal, meaning that the tool can be used with multiple styles of components of different sizes and shapes.

Crimp applicators are similar to crimp tools, but they are more sophisticated pieces of equipment that feature adjustable pressure settings and a die system specifically designed to accommodate multiple shapes and sizes of components. This makes them more versatile tools than the common crimp tools, as they can be used with a variety of components. Crimp applicators are commonly used in production lines, where the same component is used repeatedly in a production process. By using an adjustable applicator that can be adjusted to a precise pressure setting, manufacturers can increase productivity and reduce costs.

Crimping presses are machines that use dies to press metal components into a specific shape. These machines are often used for presses in production lines where the same component is used over and over again. Crimping presses are typically used with larger components such as cover plates or terminals that require a high degree of precision and consistent sizing. Crimping presses are also used in applications such as forming cables and wires, extrusion, and forming pins. The presses can be used with individual dies or interchangeable dies that are changed out for quick set ups and maximum production.

Crimping press accessories are the various tools and components required to successfully set up a press for a specific crimping application. This may include the dies, alignment tools, and other components required to securely and accurately set up the crimping press. Crimp accessories may also include adjustable guide rails, adjustable post screws, or adjustable posts that can be adjusted to achieve a precise crimp size.

Crimping is a useful, reliable, and economical technique for connecting electrical, mechanical, or thermal components. By using the right tool, a crimp tool, applicator, or press, it is possible to quickly and accurately join two or more pieces of metal together. By using the appropriate accessories, it is possible to customize the crimping process to yield precise and consistent results.

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