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Crimp tools and applicators are essential components in any automated production line. Crimping tools create a secure pressurized contact between conductors allowing for a reliable connection that can provide years of use. Crimpers use a pressure, or crimping force, that is applied by a plunger, lever, knob, or other device. The force is usually generated by a punch or spring-loaded plunger, or a pneumatic or electric force. Crimpers are often used in applications such as telecommunication systems, automotive wiring harnesses, electrical wiring systems, and cable assembly.

Crimping tools come in many different sizes, shapes, and designs to suit various applications. The most common types of crimp tools are those made from ferrous material such as steel, aluminum, or brass. These materials provide mechanical strength and are very durable. Other crimp tools are made from non-metallic materials such as pneumatic or electrical force with plastic or rubber grips. These materials are lightweight and are more suitable for applications with tight spaces.

Crimp applicators are typically designed to work with a specific type of crimping tool. The applicator usually contains a plunger, which is used to apply the crimping force. This plunger is often driven by a pneumatic or electric force. The plunger is usually adjustable for varying levels of force, to ensure sufficient crimping is achieved. Depending on the application, some crimpers are designed to crimp and apply both on specific wire and cable sizes.

Crimping tools can be used in a variety of configurations. They are commonly used in a vertical press type configuration, which is best suited for repetitive products. In this configuration, the tool is mounted vertically above the product and is used to crimp and apply force to the product. This type of setup is often used in assembly lines, where the crimping action is repeated on multiple products.

Other applications also exist, such as a roller press configuration which is suitable for products requiring a higher level of precision and a longer crimping cycle. This configuration requires that the crimp tool and the product undergo a certain number of crimping cycles before being completed. Other configurations include the belt-type, the top and bottom, the horizontal, the linear, and the 45-degree. Each of these configurations offers its own advantages and disadvantages and should be considered when choosing a crimping tool.

When selecting crimping tools, it is important to consider the power source and the environment in which the tool will be used. Certain types of environmental conditions can reduce the lifespan of the tool, causing it to fail to operate correctly. Additionally, some tools require more maintenance than others. Before purchasing a crimping tool, it is important to ensure that it is the right tool for the job and that it is rated to handle the power source and environmental conditions it will be exposed to.

Crimping tools and applicators play an important role in many industries, from telecommunications to automotive wiring harnesses. By getting the right tool for the job, manufacturers can ensure a reliable, secure connection between two conductors. While there are many different types and configurations of crimping tools, they all work in the same way to apply a secure pressurized connection that can provide years of use.

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