01306.15.01 Cables, Wires

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Multiple Conductor Cables

Multiple conductor cables, often referred to as multi-wire cables, are made of three or more insulated conductors. The insulation allows for a better-controlled current flow than with uninsulated conductors. Furthermore, they provide more flexibility in the design and are preferred in most design cases for their superior performance and protection against short circuits and other electrical hazards. These cables are commonly used in the automotive, aerospace, and industrial industries as well as in refrigeration and audio/video (A/V) applications.

01306.15.01 Application Field and Working Principle

Multiple conductor cables are mainly used in automotive, aerospace, industrial, and A/V applications, and are commonly associated with motor controls, wiring harnesses, robotic systems, and other electrically-driven applications. They possess several advantageous characteristics:

• Highly versatile construction: Multiple conductor cables come in a wide variety of sizes from 2 to 25 conductor versions;
• Smaller and lighter: when compared to traditional single-conductor cables;
• More flexible: they are designed to twist easily, providing greater mobility and reduced installation time;
• Rugged and durable: their robust construction and insulation shield against short circuits, wear and tear, and other environmental exposures.

In terms of performance and safety, multiple conductor cables deliver superior performance compared to single conductor cables. The multiple conductor design provides a greater number of paths for current flow, decreasing the likelihood of hot spots and the risk of damage due to short circuits. Furthermore, they are manufactured with built-in safety considerations such as only burning out if overloaded and carrying short current limits.

When it comes to the working principle of multiple conductor cables, the concept is quite simple. Multiple conductor cables are constructed of three or more insulated, stranded copper conductor pairs woven together in a single sheath, and connected together at both ends by terminals. The copper conducts electrical current between the terminals, while the insulation prevents short circuits. Depending on the application, multiple conductor cables can be used in a range of applications from carrying low voltage AC signals to handling high voltage DC power.

Multiple conductor cables are also becoming more popular in audio-visual applications. They provide superior signal transmission, which makes them ideal for powering up complex systems such as sound systems, computer systems, and other audio/video equipment. RV and marine wiring is another area that multiple conductors are widely used, as the flexibility and robust insulation make them ideal for connecting power and speaker systems in a confined space.

In summary, multiple conductor cables provide superior performance and durability compared to single-conductor wire. Their smaller size, lightweight construction, and twistable flexibility provide advantages in a variety of applications. Multiple conductor cables offer enhanced performance, protection from electric hazards, and an overall better value than traditional single conductor cables.

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