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Crimpers, Applicators, Presses

Crimpers, Applicators and Presses are a type of specialised industrial machines used for the crimping or attachment of connectors and other components to either wires or bodies. They are part of the larger categories of manual, automatic and semi-automated assembly and production machines.

Crimpers and applicators are used to crimp or attach connectors to a wire, or to compress a certain part onto a body. Capping and threading machines are applicable for specific connector types. Crimpers are generally hand operated and used for small-scale production and prototyping. Crimpers are usually specific to a certain type of connector as the crimping force has to be matched to the connecter to be used.

Crimping is a joining process which involves a mechanical fastener device also known as a crimp tool. This device engages the wire and the terminal by applying pressure to a ferrule which is placed between the two. The pressure exerted causes a cold forming of the underlying material. Types of mechanical fasteners used in crimping include sleeve, configured, radially applied, stamped/formed, and eyelet terminal.

Application Presses are much larger machines, often stationary due to their mass. These presses are equipped with mechanical tooling, or more commonly automated tooling, to process components automatically. Presses may come equipped with a variety of attachments and can handle larger production runs than applicators. Presses are available in a range of sizes, from the small bench top machines to the larger floor models which may be involved with press tooling.

Automatic presses are used for automated assembly lines and for production of components for automotive, electronics and a variety of other industries. Presses can achieve very high levels of precision and accuracy giving the user greater control over the assembly process. These machines also come with a variety of tooling, including rolls, lugs, buttons, spring and so on. Some presses have manual controls, allowing the user to make adjustments that alter the shape, size and tension of a part of the press tooling.

The working principle of a press is fairly straightforward. The mechanical force of the press is measured by its pressure, expressed as tons or pounds per square inch. The machine is powered by a hydraulic pump that is driven by the motor. When the motor is turned on, the pump will pressurise the hydraulic fluid and force it through the hydraulic cylinder. The pressure will be regulated by a pressure relief valve in order to control the pressure of the hydrostatic pressure. The pressure of the press is normally adjusted via a pressure switch. The pressure is then applied to the part or the press tooling to produce the desired result.

Crimpers, applicators and presses are an essential part of the manufacturing and assembly process for many industries. By using this type of machinery, manufacturers can ensure that their products are accurately assembled. It is important to choose the right machine for the job, as the combination of automation, pressure and tooling can have a dramatic impact on the production quality. It is also important to ensure that the machine is maintained properly.

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