0151660947

Flat Flex Ribbon Jumper Cables

Flat flex ribbon jumper cables have been a staple of printed circuit board (PCB) assembly for many years and are designed to provide low-cost interconnect solutions between multiple points on the PCB. They are typically used for signal, power, data, and ground applications. The 0.156-inch pitch flat flex ribbon jumper cable, which is also referred to as “0151660947”, is one of the most popular and cost-effective types of flexible ribbon jumper cables on the market today.

Flat flex ribbon jumper cables are typically used in a variety of automotive, industrial, consumer and medical products, including printed circuit board assembly, POS systems, automotive ECUs, battery packs, communication devices, and much more. Due to their low profile, they provide a low-cost, reliable alternative to traditional soldered connections and are used to reduce stress on components and reduce the number of pins that need to become soldered. These flexible cables can be used in a variety of applications, including multi-layer PCB assembly, and it is even possible to use them instead of hand-soldered connections.

Working Principle

Flat flex ribbon jumper cables are composed of two copper foil conductors that are separated and insulated by a flexible polyester-backed insulation. The two conductors are made of copper foil with a specific wire gauge that is sized to the application. The insulation between the two conductors is used to prevent accidental shorting and improve heat dissipation. The flat flex ribbon also has a kinked or curved shape to provide a minimum of two bends during the installation process, which can make installation easier.

To ensure the ribbon jumper cable is securely connected to the PCB, the jumper cable contacts are crimped to the PCB pads. The jumper cable contacts have a series of small teeth that are designed to securely grip onto the pads, ensuring a reliable connection. After the contacts have been crimped, the jumper cable is then installed on the PCB using special connectors that have been designed specifically for this type of connection. These connectors provide a secure fit and an interference-resistant connection that is more reliable than traditional soldered joints.

Applications

Flat flex ribbon jumper cables provide a low-cost, reliable alternative to traditional point-to-point connections. They are ideal for connecting multiple points on the PCB, such as data, power, ground and signal connections. They are commonly used in industrial, consumer, automotive, and medical electronics. They are also frequently used in the development of complex and intricate PCB assembly processes, as they are a more reliable and robust connection than hand-soldered connections.

Flat flex ribbon jumper cables are also used to reduce the number of components and reduce the size of the PCB, as well as to create more efficient layouts. They are also used to interconnect different types of devices on the PCB, such as memory, processors, and integrated circuits. In addition, they are often used to provide a low-cost, reliable connection between different points on the PCB, such as connectors, switches, LEDs, and other components.

Conclusion

Flat flex ribbon jumper cables are one of the most cost-effective and reliable types of flexible jumper cables on the market today. They are widely used in a variety of applications, from industrial and consumer electronics to medical and automotive. They provide a low cost, reliable connection between multiple points on the PCB and are much more reliable than hand-soldered connections. Additionally, they can reduce the number of components on the PCB, reduce stress on components, and decrease installation time.