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Flat Flex, Ribbon Jumper Cables

Flat Flex and Ribbon Jumper Cables are two unique interconnect solutions used for a variety of applications and industries. Generally, these types of cables differ in shape, size, and construction but both provide reliable connections without a large number of additional components.

Flat Flex cables are a popular interconnect solution utilized in automated machinery and robotics. They provide reliable and robust connections in the tightest spaces and have a low insertion force due to their flat profile construction. Flat Flex cables are used to transmit data, movement, and electrical current between two or more components and typically have a low profile which minimizes the space taken up within the machinery.

The typical Flat Flex Cable has a flat profile with low-flexible conductors that are arranged in parallel strips interconnected by thicker insulation layers. The specific conductive material used in the manufacturing process is important as it drastically affects the mechanical characteristics such as malleability, stability, and electrical resistance. Flat Flex cables are usually assembled with solderless crimping technology and have reliable conductivity combined with great signal stability.

Ribbon Jumper Cables are a flat, flexible connection solution used in a wide range of industries. They are designed with a unique ribbon-like construction that allows multiple contacts to be connected in a single pass. Unlike Flat Flex cables, ribbon jumper cables provide an increased number of connections and superior signal strength.

The majority of ribbon jumper cables are composed of flat conductive ribbons insulated in an abrasion-resistant plastic jacket. Each individual wire is separated by a plastic insulation material along its entire length and the entire construction of the cable is highly resistant to chemicals, heat, and mechanical stress. Ribbon jumper cables are highly reliable and provide superior electrical and mechanical stability.

The applications that ribbon jumper cables are used for vary based on the construction and number of branches. In some cases, ribbon jumper cables are used to connect a single contact to a number of parallel connections. This type of connection is common in industrial settings and is often used to provide power to multiple machines or components. In other cases, ribbon jumper cables are used to connect several contacts within a single device. This type of application is popular in embedded systems where multiple components need to be interconnected within a limited space.

Flat Flex and Ribbon Jumper Cables are both unique solutions utilized for a variety of applications and industries. Flat Flex cables provide a reliable and robust connection in tight spaces while Ribbon Jumper Cables offer increased signal strength and superior electrical and mechanical stability. By understanding the features and advantages of each type of cable, it’s easy to choose the perfect solution for any project.

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