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Flat flex cables are an electrical cable that is flexible and stretchable. They are commonly used to connect electrical devices such as computers, probes, and sensors in a variety of industries, including medical, engineering, industrial, and consumer applications. They are also used in fiber optics and robotics.

Flat flex cables consist of a continuous, rectangular-shaped ribbon of insulated conductors or wires that are interwoven into a single flat cable routed through an enclosure or housing. The structure of the cables has several advantages. It is versatile and has the ability to stretch and twist, making it suitable for a wide range of applications, including those that require small areas or tight spaces. It is also highly resistant to vibration, temperature, shock, and electromagnetic interference, making it suitable for long-term use in harsh working environments.

The main parts of flat flex cables include the flat conductor, or ribbon cable, and a flat flex copper conductor. The flat conductor consists of two parallel strips of copper, which are folded over and covered with insulation. The conductor is then coated with a metal shield to protect it from vibration, shock, and electromagnetic interference. The flat flex copper conductor is then covered with a protective sheet of flexible plastic.

Flat flex cables work in much the same way as any standard electrical cable, but with the added benefit of being flexible and stretchable. The conductors are connected to the flat flex conductor using a heat-shrinkable sleeve, and when the flat flex conductor is connected to the components, the current flows down the conductor and is returned to the power source. This process provides consistent performance and electrical integrity over long distances.

Ribbon jumper cables are a type of flat flex cable in which the flat conductor is formed into a spiral shape, with a number of parallel wires. The parallel wires are used to connect the components to the flat flex conductor. The ribbon jumper cables are usually insulated with rubber or plastic and they are used for high-speed connections between components, such as computers, servers and storage units.

The working principle of flat flex and ribbon jumper cables is similar to that of standard electrical cables. However, their added flexibility and twistability makes them a better choice for applications requiring more flexibility and ability to fit in tight spaces. The flexibility and stretchability of flat flex and ribbon jumper cables also make them suitable for use in harsh working environments. With the resistance to temperature, vibration, shock, and electromagnetic interference, they are a reliable choice for extended use.

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