0152670485

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Flat Flex, Ribbon Jumper Cables

0152670485, also known as Flat Flex, Ribbon Jumper Cables, is a highly specialized cable designed to provide multiple conductive paths between two or more printed circuit boards. This type of cable is also commonly used in the assembly and repair of electrical equipment. The cables are available in both stranded and solid-core versions, and they can be found in various lengths, gauges, and colors.

Application Field

Flat Flex, Ribbon Jumper Cables are widely used in the industrial, aerospace, automotive, and medical industries. They are commonly used to connect delicate electronic components, such as switches, relays, and motors, to printed circuit boards. In addition, they can also be used to make complex assembly connections in hazardous environments, such as harsh or high voltage.

These cables are also suitable for applications that require movement of parts. For instance, they are often used to connect parts in robotic arms. In addition, their flexibility allows for reduced space requirements. As a result, they often replace traditional wiring systems in confined spaces.

Working Principle

The working principle of Flat Flex, Ribbon Jumper Cables is based on providing multiple conductive paths between two or more printed circuit boards. This is achieved by creating a flexible flat busbar with several insulated copper strands. The conductive paths are usually separated by an insulation layer, such as PVC or PTFE.

Each conductive path of the Flat Flex, Ribbon Jumper Cables is connected to the Printed Circuit Board (PCB) at various points. This ensures that all conductors are equally distributed and create a reliable connection. The cables come in various lengths and can be shortened or extended depending on the requirement.

In addition, Flat Flex, Ribbon Jumper Cables are designed to withstand temperature extremes and are often treated with coatings or dielectric lubricants in order to ensure their long-term reliability. Furthermore, the flat configuration eliminates the need for complicated winding of insulated wires around other components, simplify ing cable manufacturing.

Advantages

Flat Flex, Ribbon Jumper Cables have several advantages over traditional wiring:

• They have increased flexibility, which allows for easier installation, maintenance, and modification of the connection.
• The flat busbar design eliminates the risk of poor electrical contact, as well as the risk of shorts caused by exposed copper strands.
• The cables are more durable, reliable, and resistant to vibration and shocks.
• The cables offer higher current carrying capacity and can be used in applications that require movement of parts.

Disadvantages

Flat Flex, Ribbon Jumper Cables do have some drawbacks, namely:

• They are more expensive than traditional wires.
• The insulation layer is not as durable as the cable itself and may require more frequent replacement.
• The flat configuration may cause heat to accumulate in certain areas, so proper ventilation and heat dissipation measures must be taken.

Conclusion

Flat Flex, Ribbon Jumper Cables are a reliable and versatile solution for extremely demanding applications, especially those that require movement of parts. Their high current carrying capacity, flexibility, and durability make them the ideal choice for connecting delicate electronic components to printed circuit boards. They also provide greater durability and protection against electrical shorts, as well as reduced risk of heat buildup. Although they come with a higher price tag, the cost is quickly justified by their exceptional performance and reliability.

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