0152670802

Flat Flex, Ribbon Jumper Cables

0152670802 application field and working principle

Flat Flex and Ribbon Jumper Cables, also known as ribbon cable connectors, are used in various industrial and consumer applications. They are often used to interconnect electronic components that are placed in close proximity to one another. Ribbon cables are very thin and often flexible, allowing them to be run through tight spaces. They are especially recommended for applications with limited space to route the cables.

Flat Flex and Ribbon Jumper Cables differ from standard cables due to their shape and the number of connections they can make. The flat flex connector is usually delivered as a flat ribbon cable cut to specific lengths. Each of the wires are then individually swaged at the end into a groove or pocket. They are generally produced in multiple colors for easy identification and organization of discrete signals.

Ribbon Jumper Cables differ slightly from the flat flex cable in their shape. While the flat flex cable is flat, the ribbon is folded in half and each side is curved so that it is shaped like a “U”, which allows them to be nested into one another and take up much less space than normal cables. The connection system used is similar to the flat flex connectors.

Flat Flex and Ribbon Jumper Cables are manufactured with different materials depending on the application they will be used for. Typically, they are made from either polypropylene or nylon coated copper, although there are many variations. Some connectors are also available with matching insulation that can improve the connection and help to reduce potential problems.

The application field of Flat Flex and Ribbon Jumper Cables can be any application where multiple connections are needed in a small space. These cables are mainly used in the automotive, consumer electronics, and industrial sectors, due to their ability to handle different voltages and currents. In the automotive industry, these cables can be used to connect vehicle components together, such as sensors, intercoms, and audio equipment.

The working principle of Flat Flex and Ribbon Jumper Cables is relatively simple. Each wire is individually swaged at the end into a groove or pocket, which provides electrical contact or connection when inserted into a two-pin header. The two-pin header is then inserted into a receptacle cable or port. The flatness and strength of the cables allow them to be tightly packed and connected, providing significant advantages over traditional wire configurations.

In summary, Flat Flex and Ribbon Jumper Cables are a versatile and powerful solution for a variety of applications that require a relatively small amount of space for wiring. The ability to interconnect components tightly and easily makes these connectors a cost-effective solution for many industry applications.