0192020063 Connectors, Interconnects

Terminals - Wire Splice Connectors

Wire Splice Connectors are an important and integral part of most industrial and electrical engineering applications, providing the necessary connections to ensure accuracy and reliability. The range of terminals and splice connectors available for wiring applications is extensive, offering varying characteristics to meet most applications from high current and high voltage to miniature devices for battery operated systems. It is important that the correct device is chosen for the application in order to ensure the best performance from the system.

The general working principle of a wire splice connector is simple. It is a crimp style terminal used to connect two wires together with an electrical current. They are typically comprised of two metal plates, a top and a bottom, that are squashed together using a die to create a reliable connection between the two wires. The plates are coated with an insulating material that prevents the metal from touching each other. This creates a secure and reliable electrical connection that can easily be disconnected when needed.

Wire splices are widely used in a variety of applications including automotive, marine, and industrial. In automotive applications, a variety of connector types are used, depending on the size and type of the car being worked on. These can range from basic connections such as a single wire splice, a double wire splice, a multi-inch splice, or an insulated splice. In marine applications, the connectors employed are typically designed to resist corrosion, salt water, and other environmental factors.

Splices are also often used in industrial applications, as they are capable of handling higher current loads as well as providing reliable connections in hazardous environments. For example, a standard 5-wire electrical connector can be used to join electrical components in harsh and hazardous locations. A 5-wire splice is also very efficient in connecting two lines to a single point or between two separate lines. Additionally, a number of niche splices have been developed for specific industrial applications such as wire mesh splices, hard-fiber splices, melt-dispersion splices, and ceramic-coated connectors.

With advances in technology, the use of wire splices has extended beyond the traditional industrial and electrical engineering applications. Nowadays, wire splices are used in the manufacture of medical devices, automated machinery, and other consumer electronic devices. For example, medical grade connectors are used in implantable medical devices, such as cardiac pacemakers, as they provide high levels of vibration and pressure resistance. In automated machinery, special types of splices are employed to join the cables and sensors to the system board, allowing for the rapid and accurate transfer of data and signals.

Wire splice connectors are versatile devices that have been used in a variety of applications for many years. With their broad range of characteristics, they can be used reliably in a wide array of applications to provide robust electrical connection. The advances in technology have seen the use of wire splices extended to many new applications, making them an essential component in many of today\'s products.