0638561000

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Crimpers, Applicators and Presses – 0638561000 – Application Field and Working Principle

Tools such as crimpers, applicators and presses are used for various purposes, including interconnecting circuit components, terminating wiring and connecting tubing to fittings. For example, in the medical field, crimpers and applicators are used to crimp leads onto the ends of medical tubes and terminals onto connectors, and presses are used to press fittings onto tubes. The application of these tools is not limited to the medical field and they are frequently used in many other areas, such as telecommunications, aerospace, etc.

This article will focus on the specific tool, 0638561000, and explain its application field and working principle.

Application Field

The 0638561000 is a pneumatic crimper which is suitable for use in a variety of applications, including cable assemblies, automotive, aviation, telecommunications and military electronics. This tool is capable of crimping both 1.27mm and 3.00mm AWG (American Wire Gauge) terminals, as well as other range of connectors types. It also includes a swaging tip which allows this tool to be used for swaging loops and straps on ferrous and non-ferrous tubing.

Working Principle

To use the 0638561000, first place the terminal into the open base and ensure it is properly positioned on the base. Next, insert a connector lead into the vertical slot and press the lever, which will provide a downward thrust onto the terminal. The clamping jaws will then tight the terminal and help ensure a secure crimp. During the crimping process, air pressure is applied to the tool which provides a controlled force, allowing the terminal to be securely attached without damaging the wire or terminal.

The tool also features an adjustable pressure range to ensure the right amount of clamping force. This is especially important for applications where high crimping force is required, such as with high-temperature wires, larger terminals, and when a higher level of reliability is a must. The pressure range is adjustable between 0-20 PSI, ensuring a secure crimp every time.

The tool has built-in safety features, such as a block that prevents the connector lead from being pulled out during crimping. It also utilizes a quick-connect system to increase speed and convenience when changing connectors. The 0638561000 also has an ergonomic handle and comfortable rubber overmold which eliminates fatigue during extended use.

In conclusion, the 0638561000 is a versatile pneumatic crimper that is suitable for a wide range of applications. It provides a controlled crimping force and features built-in safety features to ensure a secure and reliable crimp. It also includes an adjustable pressure range and comfortable rubber overmold handle which allows for increased productivity and convenience.

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