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Rectangular connectors - headers, male pins, are widely used in all aspects of the electronics industry, from low power circuit boards to high power switching systems. They are typically found in consumer electronics, automotive wiring, audio and video equipment, as well as an extensive range of industrial and military applications. This is due to their robust design, which makes them reliable and allows them to withstand the often harsh, demanding environments of these applications.

The physical design of a rectangular connector - header, male pin consists of a housing containing a series of contact pins inserted at regular intervals. These pins are designed to mate with mating connectors, either pluggable or surface mount types. The housing typically has either screw mounting holes or a clamshell design, enabling secure mounting to a board or panel. The contact pins are usually made of a co-operative metal, such as brass or aluminum, which allows them to be soldered to a circuit board.

There are two main types of rectangular connector both with different electrical specifications. The signal type connectors are usually used in lower power applications, while the power type connectors are typically used in higher power applications. Both types of connector have similar electrical characteristics, but the power type connectors are usually rated to carry higher current and voltages.

The most common way of connecting two components with a rectangular connector is when a plug connector is in series with a socket connector. This connection allows the components to be interconnected in a reliable and efficient manner, while still being reusable. A further advantage of this type of connector is that it reduces the amount of cabling necessary, due to the shorter cable lengths.

The working principle of rectangular connectors makes them ideal for many applications. The contact pins provide an electrical connection between the mating connectors, and the housing holds them in place. When the connectors are mated, the contact pins form an electrical circuit, which allows electricity to flow between the two components. This makes them ideal for applications that require a secure connection between components with varying levels of power requirements.

The most popular type of rectangular connector for industrial and military applications is the MIL-type connectors. These are designed to meet strict military specifications and have additional features such as locking mechanisms and strain relief. They come in both circular and rectangular shapes and are available in several sizes to accommodate a wide range of applications.

In summary, rectangular connectors are a versatile and reliable solution for a wide range of electrical applications. Their robust design and ability to carry high voltages and currents make them suitable for a variety of power applications. They are also easy to use and can be quickly and easily replaced or removed without damaging the circuit board.

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