09476100010

Rectangular Cable Assemblies

09476100010 application field and working principle are widely used in various electronic industries. Rectangular cable assemblies are the most common type and the most widely used cable assembly for many electronic industry applications. The most popular shape for rectangular cable assemblies is the round shape for ease of manufacturing and ease of installation.

Application field

Rectangular cable assemblies are widely used for a variety of electronic applications. These can be used for wiring harness applications, enclosures and rack mount assemblies, automotive wire harnesses, computers and communication, and network applications. They are also used for medical instruments, aircraft have connections, marine applications, instrumentation and control, and machine control applications.

Working principle

Rectangular cable assemblies are manufactured using a series of processes such as crimping, soldering, gluing, or brazing. The process used to make the rectangular cable assemblies depends on the application and the type of conductor. The crimp terminals used for rectangular cable assemblies vary in size and shape to match the specific application and conductor size. Solderless terminals are also available to provide a reliable connection in tight spaces.

The cable assembly process begins by pre-assembly connections being arranged to ensure proper mating. The termination process is conducted by inserting the conductor into the correct position in the assembly followed by pressing it into place to create contact with the crimped terminals. The electrical current then runs through the assembly, creating a tight and secure connection. The outer contacts and conductors are then secured together using specialized soldering techniques. Once all the components are secured together, the assembly undergoes strenuous testing to make sure it meets all specifications and tolerances.

Conclusion

Rectangular cable assemblies are suitable for most electronic industry applications due to their flexibility in design, manufacturing, and installation. The manufacturing process involves pre-assembly connections followed by crimping and soldering. This allows for a strong connection with minimal effort. This type of assembly is cost efficient and reliable when designed and manufactured correctly.