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Rectangular Cable Assemblies can be found in a wide variety of industrial, commercial, and military applications. The most common application of a Rectangular Cable Assembly is for power delivery. This includes power transmission, in particular, three-phase line connected motors. Rectangular Cable Assemblies can also be used for signal transmission purposes. The assembly can be configured to accommodate a variety of signal connections with various pitches, diameters, and contact configurations.

The rectangular cable assembly is composed of insulated wires and terminals which are crimped and securely fastened together. The thermoplastic or elastomeric insulation material is usually designed to provide superior electrical protection, flexibility, and temperature range performance. The terminals are made of galvanized steel, nickel-plated steel, brass, zinc-plated steel, aluminum, or other metals.

The working principle behind the rectangular cable assembly is very simple. The insulated wires are cut to length, depending on the total length of the cable assembly, and are then fed through the terminals, which are generally split into segments. The segments have two or three terminal ends that are crimped together and secured with a retainer clip. Each terminal is then secured by either a heat shrink tube or a silicon sheath. The ends of the assembly are then sealed off with plugs or connectors to keep out dirt and moisture.

The rectangular cable assembly is designed to be waterproof, which is important when it is used for power transmission in outdoor environments. The terminals are also designed with strain reliefs and strain-relief metal clips to ensure the assembly will not be damaged when subjected to tension or compression. The cables and conductors are also designed with a cold flow resistance to ensure an efficient flow of electricity.

Rectangular cable assemblies are most commonly used in industrial and commercial settings. Examples include commercial lighting systems, industrial controls and automation systems,- power transmission systems, and machine control. These assemblies are typically designed to provide an efficient, safe, and reliable connection, allowing for the transfer of power and data between components.

The use of a rectangular cable assembly is very convenient for a variety of applications, and is especially useful for connecting to equipment that is in difficult to reach or hazardous locations. The insulated wires, terminals, and connectors are designed for fast installation, making these assemblies very low maintenance. This makes them a popular choice for many types of industries.

The rectangular cable assembly is an essential component in many industries due to its reliability and flexibility. As with all cable assemblies, it is important to select a suitable product for the application, as different types of rectangular cable assemblies may be better suited for different applications. It is also important to follow instructions for proper installation to ensure a safe and secure connection.