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Rectangular connectors such as Headers, Specialty Pin are commonly used for specific applications. Such connectors are used for both the most delicate and the toughest applications. The applications may be with light, low voltage, and low current capabilities or with heavy, high temperature and high current ratings. The two-piece connectors, which consist of a header and a hand twist pin, are relatively simple yet versatile.

Headers are the plug-in receptacle where the pins of the cable are inserted. The pin receptacle of the header connector is formed to provide a locking mechanism to secure the cables. The pins are inserted into the receptacle and secured with a locking clip. When secured properly, the connector provides solid, reliable electrical contact, since it prevents any movement of the wires and the contacts into or out of contact with the receptacle portion.

Specialty pins are the pins which are inserted into the receptacle portion of the header connector. The pins are made of solid metal and they have a protruding tip that is designed to securely enter into the corresponding opening in the header. The pins are secured by a locking clip, which prevents any movement of the contacts and the pin into or out of contact with the receptacle portion.

The working principle of rectangular connectors is based on the electrical phenomena of induction. When a current flows through the pins, it creates an electromagnetic field which induces a voltage in the connecting wires. This voltage is then transmitted through the pins and the connecting wires to the header where it is then transmitted to the other components.

In order to make the connection secure and reliable, it is important to select the right materials for the connections. The pins and the connecting wires should be made of materials that have a good electrical conductivity and a low corrosion rate. Additionally, the connectors should have a good insulation resistance to ensure that the electrical signals do not leak. The housing of the connector should also be made of a strong and durable material, such as high temperature plastics, to protect the connectors and the connecting wires from physical damage.

Rectangular connectors are commonly used in a variety of applications, such as automotive, aerospace, medical, consumer electronics, industrial and marine. These connectors are designed to provide a reliable and secure connection for a wide range of applications. They are very versatile and reliable and can be used for both delicate and tough applications. With their simple design and efficient working principle, rectangular connectors are essential components for many of our everyday applications.

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