1385208-3

Crimpers, Applicators, Presses

The 1385208-3, an industrial crimping tooling system, is a popular product among automated assembly solutions. It is a versatile and highly reliable tool that has the ability to crimp and terminate wire of all sizes.

This product is known for its durability, reliability, and superior crimping results. With the use of its in-line technology, the tool can accurately crimp various terminations to perfection. The tooling system can also be configured to fit various types of presses, applicators, and crimping tools.

Application Field

The 1385208-3 industrial crimping tooling system performs an array of applications including crimping small and large batches of various types of wire ends, as well as splices, connectors, lugs, strips, and other foreign material that needs capping. It is especially well suited for environmental sealing applications, where it can be used to crimp and seal cable and wire connectors.

The tooling system can also be used for coiling and crimping flat cables, as well as other processing tasks such as stripping, cleaning, printing, and identifying wire ends.

Working Principle

The 1385208-3 industrial crimping tooling system works similar to the way press tools work, with the cutting faces of the tool making contact with the wire as it is crimped. The tooling system is designed so that the force of the press is evenly distributed, allowing for more accurate and repeatable results for each crimp.

The system includes a motor-driven drive roller, which helps transfer the cutting force of the crimp tool to the wire and connector. A special safety feature of the system is a patented high-sensitivity tension detection sensor for wire monitoring. This helps ensure that the cutting force is not too strong, and helps prevent wires from being damaged during the crimping process.

The 1385208-3 tooling system provides both a mechanical and an electrical component for making the crimping process more efficient and accurate. The electric component includes a voltage switch, which adjusts the drive roller speed in order to ensure that cutting force is accurately applied. The mechanical component includes a compression spring and a cam, which adjusts the crimp pressure. This helps make the crimping process both adjustable and precise.

The 1385208-3 tooling system is an excellent choice for automated assembly solutions. It is a reliable and efficient tool that is able to accurately crimp and terminate wire of all sizes, in a variety of environments. The tooling system can be configured to fit various types of crimpers, applicators, and presses, making it a versatile solution for any production line.