1385217-2

1385217-2, or the high-pressure automatic pneumatic crimper is a critical piece of tooling in assembly plants, manufacturing facilities, and in other industries where precision crimping is essential. This automatic pneumatic device is a great option for repetitive crimping operations and for speed in production. This guide will explain the application field and working principle of the 1385217-2 crimper.

Application Field

The 1385217-2 pneumatic crimper is designed for use in medium to high-volume production processes, with small to medium-sized electrical terminations. It is particularly well-suited for applications where the same crimp termination has to be applied to multiple wire types. This model is also perfect when a combination of terminations need to be applied, such as in a multi-crimp assembly.

The device is designed for use with flexible and rigid-stranded copper and aluminum cable, and can be set up to crimp both insulated and un-insulated terminals. It is a good solution for crimping applications in power and lighting lines, communications cables, and control and instrumentation systems.

Working Principle

The pneumatic crimper functions on a two-step operating cycle. The operator sets the desired crimp measurements into the machine, and then presses an in-start button to activate the machine. The crimping tool cycles in two steps. During the first step—the forward stroke—the crimping tool moves to the open position and applies the required crimp pressure. The forward stroke should be adjusted to match the material and size of termination.

In the second step—the return stroke—the crimping tool returns to its home position, and the crimped material is released. This process repeats in rapid succession, controlling any flexing or movement of the material, while holding tight tolerances in the crimp.

The 1385217-2 crimper offers an adjustable and self-adjusting crimp tightening setting, up to 32,000 lbs. of force. This setting helps reduce crimp variability and delivers consistent electrical performance. It also contributes to high-reliability. The compact size of the unit enhances its versatility, since it fits in areas with limited or restricted access.

Advanced Features

The pneumatic crimper has several advanced features that enhance its performance. It can store up to 32 different crimp settings for use on any type of connector and cable. It also has a number of adjustable parameters that the operator can fine-tune for optimum crimping. These include tool pressure, contact area, and crimp height.

The tool also has an integrated LED display that lets the operator monitor the status and condition of the device. The LED display monitors pressure, temperature, and speed settings, allowing the operator to adjust settings quickly and accurately. This feature also identifies and records any errors that occur, ensuring the highest level of production.

Finally, the 1385217-2 has an overload protection system that helps protect the device from dangerous overloads. This system prevents the crimper from exceeding the targeted force output, and shuts down the device if any irregularities are detected.

Conclusion

The 1385217-2 is a versatile and precise pneumatic crimper that is designed for repeatable, high-volume production operations. It offers a range of features and settings that help reduce variability and ensure consistent electrical performance. Its overload protection system helps ensure the safety of the device, while its LED monitor allows operators to easily adjust and monitor settings for optimal crimping. This makes the device an ideal choice for applications where precision and production speed are critical.