1385686-2

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Crimpers, Applicators, and Presses

1385686-2 Application Field and Working Principle

Crimpers, applicators, and presses are tools used in industrial and manufacturing applications for crimping or squeezing wires and cables. Crimpers are typically used to attach wire and cable to electrical connectors, connector boot, or other components. Crimpers are mainly pneumatically operated tools with an applied force of up to 30 tons (66,000 lbf). Applicators are similar tools to crimpers, but are used for applying or pressing two or more components together. They are used for a variety of applications including heat staking, fastening, and forming. These tools use applied forces up to 40 tons (88,200 lbf). Presses are tools used for forming components such as aluminum and steel into shape. These tools are used in industries ranging from aerospace to automotive. The cycle time and force to press components can differ significantly between components, usually between 2 to 5 seconds and 900 to 1,800 tons (1,980,000 to 3,960,000 lbf), respectively.The 1385686-2 applicator is a pneumatic tool used in crimping applications. It is primarily used in industrial and OEM (Original Equipment Manufacturing) applications for the attachment of wire and cable in electrical components, thermostat housings, and other components. Typically, the tool is used to perform crimps up to a maximum force of 30 tons (66,000 lbs) at a cycle time of up to 1.5 seconds. The tool is made up of several components, including a handle, a trigger, a ram, a die set, and a spring-loaded release arm. The handle is used to hold the tool while in use. The trigger is used to start the crimping process. The ram is the tool’s operating shaft, which is driven by a pneumatic piston to press the die set. The die set is designed to fit the specific component being crimped and is the tool’s main crimping component. The release arm is used to release the component after the crimping process is complete. The working principle of the tool is relatively simple. When the trigger is pulled, the pneumatic piston drives the ram, which compresses the die set around the component. The die set is designed to have a specific diameter or width so that it molds the component onto the wire or cable. Once the die sets have been compressed, the release arm is actuated to release the component. The tool is then ready for the next crimping process. The 1385686-2 tool is an efficient, cost-effective solution for crimping applications. Its compact design, high force output, and faster cycle time make it an ideal tool for industrial, OEM, and other crimping applications.

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