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Rectangular Connectors - Headers, Male Pins

Rectangular connectors, while not as common as circular connectors, remain an essential part of electronics. This type of connection was originally created for the computer industry, though they have since spread to other industries, thanks to their versatility. Many rectangular connectors include headers, male pins, and female sockets.

Applications in Manufacturing

Rectangular connectors offer a reliable connection that is perfect for many industrial applications. The connectors are commonly used in assembly lines and other industrial settings. Their fast and reliable connection helps with improving the efficiency and productivity of the factory line.

Headers and male pins are typically used in conjunction with female sockets. This connection scheme is popular in CNC machines and other manufacturing machinery, where it is used for connecting various sensors and cables to the main control board. Male pins are also often used in medical and aerospace industries, where reliability is key.

Working Principle

The working principle of rectangular connectors is simple. It consists of a header, a male pin, and a female socket. The header has several slots in it that the pins fit into. To make a connection, the pin is inserted into one of the slots in the header. The female socket then fits over the header and the pins, securely connecting the two. The connection is made secure by locking devices on both the header and socket.

This type of connection is very reliable because it creates a tight, secure connection that is resistant to vibration, shocks, and other environmental factors. This is especially important in industrial applications where the connections are frequently exposed to extremes of temperature and humidity.

Variations

Rectangular connectors are available in a variety of sizes and configurations. The size and number of pins depends on the application. However, there are some standard sizes and configurations that are commonly used. These include 0.156-inch, 0.1-inch, and 0.05-inch pin spacing and 1, 2, 3, and 4 row configurations.

The connectors can also come in several different styles, including surface mount, board mount, and D-subminiature versions. The connectors can also be shielded or insulated for additional protection against EMI/RFI signals.

Conclusion

Rectangular connectors are a versatile and reliable connection option for various applications. They are easy to install and maintain, and they offer a tight, secure connection. They are commonly used in industrial applications, medical equipment, and aerospace applications, thanks to their reliable connection and wide variety of sizes and configurations.

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