1528118-6

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Crimpers, applicators, and presses are a class of specialized hand tools and machines that enable the industrial user to implement force to fasten objects together, as well as tension and seal wires through electrical and mechanical connections. Around the world, such tools are essential to the manufacturing processes in countless industries, as well as the electronic and electrical supply distribution. The 1528118-6 applicator is a particularly valued and specialized tool in this range, with a unique field of application and working principle.

The main purpose of the 1528118-6 crimper applicator is to enable a fast, reliable, and accurate crimping of high-voltage insulated terminals and cable jacks. This type of connection is necessary for the assembly of high voltage circuits and, generally, the 1528118-6 is used in the assembling of wiring harnesses for automobiles, aircraft, and industrial machinery. This type of applicator is particularly fit for this job as it provides superior support for the ring terminals and for the resin cable terminals designed to mate with the said terminals.

The body size of the 1528118-6 is roughly 7/8" and it is composed by parts made of high-grade tool steel, stainless steel, die-cast aluminum, and carbon steel. It is also known for being manufactured with a precision +/- 0.001" accuracy on over travel as it is geared for high force application. Moreover, it has been designed to reduce the operating distance to one inch, which allows users to have more control of the crimping process.

The working principle of the device is relatively simple. It is based on the action of two mating jaws that overlap when a tremendous force is applied from the center of the handle to the jaws. This force compression then causes the jaws to mate completely and crimp the terminals together. What is important here is that when the force is applied, the jaws move away slightly from each other allowing the user to perform a quality crimping job.

The 1528118-6 crimper applicator is offered in a variety of sizes that range from 90° to 180° crimp angles making this type of applicator suitable for any type of high-voltage insulation terminal and cable jack. It is highly customizable and offers a cost-effective solution for medium to high-volume production purposes. Moreover, its precision and gear design make it suitable for both manual and automated operations, enabling a consistent output and making it much easier to guarantee an effective crimping job.

The 1528118-6 is especially valued for its capacity to perform highly precise crimps with extremely low pressure. That is, it can reduce the force applied for a perfect and reliable crimp down to 45% less than with other designs. This results in a more reliable, repeatable crimping along with less wear and tear for the parts, making assembly operations that involve this applicator faster and more efficient.

Ultimately, the 1528118-6 applicator is a uniquely valued tool used to perform crimps on objects of high-voltage insulated terminals and cable jacks. Its superior design provides accurate, repeatable crimps with less pressure and wear and tear, while also being suitable for both manual and automated production work. This makes it a cost-effective choice for whenever the user needs an exceptional degree of accuracy and precision.

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