Crimpers, applicators, and presses are all essential components of a wide variety of manufacturing processes. 2-2151443-2 is a type of crimper, applicator, or press that is used for wire and cable assembly and crimping, and are used extensively in the automotive, appliance and electrical industries. This type of crimper is designed to provide a reliable, efficient, and cost-effective crimping and assembly process. The following section provides an overview of the application field and working principle of the 2-2151443-2 crimp applicator.

Application Field

The 2-2151443-2 crimp applicator is suitable for various types of wire and cable assemblies. It is especially suitable for automotive, appliance, and electrical wire and cable assemblies. The crimper can be used to attach a variety of electrical and mechanical connections, such as insulated terminals, non-insulated terminals, and bare wire terminals. This applicator is also suitable for use with stranded and solid cables, as well as with both round and flat wire constructions.

The crimper can also be used for crimping contacts, such as mates, for various industrial and consumer applications. The application field is not limited to crimping cables and wires. This applicator can also be used to attach conductive materials to other conductive surfaces or electrical components, such as printed circuit boards and connectors, as well as for completing the crimping phase of other electrical and electronic assemblies.

Working Principle

The working principle of the 2-2151443-2 crimp applicator is based on the principle of hydraulic compression and displacement. A power-driven hydraulic unit delivers hydraulic pressure to the tool at the crimp location. The pressure and displacement applied via the tool\'s mechanism enable the wire or cable junction to be properly formed and the connection securely crimped. The compression force is adjusted to meet the requirements of the specific application.

The tool is operated by powering the hydraulic unit and adjusting the presser, which controls the force exerted at the crimp location. The amount of force exerted is determined by the presser\'s travel speed and the initial and final crimp force. The final force is adjusted until the desired crimp is achieved. The entire process takes place within a sealed chamber, which provides an atmosphere of minimized dust and contaminants.

To ensure accuracy and repeatability, the 2-2151443-2 crimp applicator is designed with a microprocessor that communicates with the tool\'s interface. The microprocessor is programmed with the electrical resistance, tension, and dimensional parameters for wire and cable assemblies. This allows the crimper to accurately apply the necessary pressure to the wires and cables to precisely meet all application requirements.

Conclusion

The 2-2151443-2 crimp applicator is a specialized tool that is designed for quickly and accurately crimping and attaching a variety of wire and cable assemblies. This type of applicator is suitable for use with various types of wire and cable assemblies, conductive materials, and electrical components. The working principle of the tool is based on hydraulic pressure and displacement, and it is equipped with a microprocessor to ensure accuracy and repeatability. This type of crimp applicator is essential for many automotive, appliance, and electrical assembly and crimping processes.