2-88637-5 Connectors, Interconnects

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Flat Flexible Connectors (FFC) Housings are electrical connectors that can be found in many electrical and electronic systems. They are designed to serve as an interconnection between two electrical components. FFCs are often used in industrial equipment, consumer electronics, telecommunications, automotive and computer industries. They are designed to be reliable, flexible, lightweight and shock resistant, offering superior electrical contact with minimum space requirements.

The FFC housing system typically consists of two flat cables terminated and held together by a particular type of housing that is mounted on a printed circuit board. The two flat cables are terminated with specific terminals, usually soldered or crimped into place. They are also designed to have an insulation shield of either plastic or metal between the cables and the housing.

The design and implementation of an FFC housing system begins by selecting the proper number of contacts and the correct size of the flat cable to be used. The type of contacts to be used would then be chosen to match the types of connections needed between the two components. This includes selecting contacts that have the right sizing and termination options, as well as making sure that the contacts are compatible with each other. After the selection of these components, the cables must be carefully routed and cut to length. Next, the insulation layer should be added if one is required. Last, it is time to assemble and solder the terminals onto the flat cables and attach them to the housing.

The working principle of FFC housings is simple – the electrical current is conducted between the two components in a controlled manner through the flat cables, terminals and insulation layer. However, the physical configuration of this system is important for the proper operation. The flat cables must be correctly routed and cut to length, the terminals must be properly soldered or crimped into place, and the insulation layer must be designed and implemented properly.

The housing itself must also be designed correctly — it must allow for the safe and secure connection of the two components being connected. This includes making sure that the components fit and are held in place by the housing, and that the insulation layer is designed to protect the components from any damage that may arise during installation or use. Additionally, the housing must be designed so that it is shock and vibration resistant, and that it is easily accessible for maintenance and repairs.

FFC housings are widely used in many different applications. They are commonly used in medical devices, automotive and telecommunications systems, consumer electronics, and a variety of industrial applications. They are also used in circuit protection devices, such as fuse holders and relays, and other specialty applications. FFC housings are designed to offer superior electrical contact in minimal space requirements, making them an ideal choice for many situations.

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