20PCWHRC

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PCWHRC Application Field and Working Principle

Permanent Crane Wheels Hot Rolling Reducing Control (PCWHRC) is a widely used technology in crane wheels, reducing the diameter of a wheel by plastically deforming it during hot rolling process. The ultimate goal of PCWHRC is to make the wheel better fit the track gauge, allowing a crane to move safely and efficiently. This article will discuss the application fields and the working principles of PCWHRC.

Application Fields of PCWHRC

PCWHRC can be used for both overhead and gantry cranes, as the hot rolled crane wheel is necessary for every type of crane in order to make sure the crane travels safely and efficiently along its tracks. PCWHRC is used on crane wheels of different shapes and sizes, depending on the type of crane used. It can also be used for the production of new wheels or the remodeling of existing wheels.

PCWHRC provides crane makers with quality wheels regardless of the size of the wheel, significantly reducing maintenance costs. With its high accuracy and repeatability, PCWHRC enables the wheels to fit properly onto their tracks. This not only helps the crane move smoother and faster, but it also increases their maneuverability.

Working Principle of PCWHRC

The PCWHRC process begins with the wheel being heated to suitable temperature ranges, followed by its rotation on a lathe for proper alignment. Then, the wheel is placed in a hot rolling press, with a custom-made set of rollers used to reduce its diameter. The specially designed rollers reduce the wheel’s diameter with a constant pitch, generating uniformity in the reduction. The rollers also ensure that the reduction is repeatable with high accuracy, with diameters consistent to within 0.7 mm.

The force applied to the wheel is regulated by an integrated hydraulic system. This system makes sure that a constant overload is applied in order to obtain the required reduction. The integrated system also offers remote monitoring and full control of the process, further reducing the time and costs of the operation.

Conclusion

PCWHRC is a reliable and accurate solution for the production or remodeling of crane wheels. It is used on a wide variety of crane applications, making sure the wheels fit properly onto their respective tracks. It also helps reduce costs by reducing wheel maintenance and increasing the maneuverability of the cranes. With its integrated hydraulic system and remote monitoring feature, PCWHRC is a reliable and efficient technology for crane wheel reduction.

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