2151090-2

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Crimpers, applicators and presses are machines used to join two or more pieces of material together to form a secure connection. The 2151090-2 is a type of applicator used for assembly applications where higher quantities of smaller components are to be joined together. The applicator runs off compressed air which then activates a plunger-type system to apply pressure with an adjustable stop for repeatable forces applied during an assembly process. This type of applicator is also known as an ‘air-over-oil’ applicator.

The 2151090-2 applicator is primarily suited for applications involving short assembly cycles and high production runs. It can achieve a cycle speed of up to 1000 cycles per minute and applies forces of up to 600 kgs (1322.5 lbs) for each assembly process. This makes it popular in fields such as electronics assembly, automotive, construction and aerospace.

The 2151090-2 applicator is equipped with a servo control mechanism to ensure that the applied force is accurate and repeatable over the length of a production run. This is mainly achieved through the use of a pressure sensor that will ensure that the right amount of force is applied and maintained throughout assembly. This pressure sensor also makes it possible for the applicator to be calibrated against specific components during production.

In practice, the cylindrical pistons of the 2151090-2 are filled with a suitable oil and then sealed with a valve. An air supply is then connected through the handle of the applicator. During operation, the air supply is used to push the plunger forward to apply pressure through the pistons onto the components. The adjustable stop of the applicator allows the pressure to be preset according to the required force for the components being assembled. Once the required pressure is reached, the air supply is cut off and the pistons automatically retract in order to disengage the components.

The 2151090-2 is a highly versatile applicator and can be adapted quickly to a wide variety of assembly processes. It is an ideal choice for situations where high-speed production runs and reliable performance is required. The adjustable force it is capable of applying also makes it highly suitable for sensitive components where accurate forces must be applied without damaging the parts.

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