2266419-2

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Part Status:	Active

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Crimpers, Applicators, Presses

2266419-2 crimpers, applicators and presses are designed as universal automated soldering systems suitable for a wide range of electronic components, particularly those requiring through-hole or surface mount technology. Using an automated system powered by advanced robotic arms, these crimpers, applicators and presses provide a highly accurate and repeatable soldering process with minimal levels of operator intervention.

Application Field

The 2266419-2 crimpers, applicators, and presses are used mainly in the consumer electronics, automotive, medical, aerospace and military fields. These systems are also an ideal solution for any situation where high precision soldering is required, as the level of accuracy and repeatability achieved by these systems far exceeds that of more traditional manual soldering methods.In the consumer electronics industry, these systems are used to process and soldering a wide variety of components, including surface mount and through-hole components. In this market, the advantage of using an automated soldering system lies in the consistency and repeatability of joint quality it provides. Aside from electronics assembly, these systems are also used for a wide range of component marking and labeling applications.The automotive industry is the largest single market for this soldering system, with the use of automated systems becoming increasingly widespread. In the automotive market, the primary application is for soldering of motors, controllers, and various other automotive electronic components. These systems also provide an advantage in soldering of structural components, as their accuracy and repeatability reduce the need for manual post-welding inspection, thus increasing productivity.The medical field is another major market for these automated soldering systems, and is in high demand due to the complexity and precision of medical components. By using an automated soldering system, manufacturers can achieve more repeatable joint quality with minimal manual intervention, resulting in cost savings in time and manpower. In addition, these systems provide improved accuracy and throughput when soldering smaller components, reducing the chance of failure due to inaccurate manual solder placement.The aerospace and military field also utilizes automated soldering systems as the extreme environment and precision that these components require is not achievable with manual soldering. These systems provide the accuracy and repeatability needed for soldering of these components, while also reducing the number of failed joints due to human error.

Working Principle

The 2266419-2 automated soldering systems work by combining the movement of a robotic arm with the application of multiple soldering techniques. The robotic arms are mounted to a platform such as a six-axis mechatronic gantry or a high-speed pick-and-place robot arm. This allows the system to accurately move the arm to the desired location of the components on the board. A nozzle in the robotic arm then applies a flux or solder paste to the joint.Once the flux or solder paste is applied to the desired location, the robotic arm is then used to heat the joint in order to activate and remove the flux or solder paste. Depending on the application type, the robot then applies a force or a voltage is applied to the joint in order to solder the components together. In some applications, the robotic arm is also used to totally enclose the joint in locations where the force of the robot’s arm can’t be applied. Following the soldering process, the robotic arm is then used to clean and inspect the joint. The robotic arm is also used to move the joint away from the flux and the solder paste if the joint requires reworking. The entire soldering process is highly automated, and requires minimal operator intervention. The accuracy and repeatability of these systems is far greater than manually soldered joints, and is often used in a wide range of precision soldering applications.

Conclusion

2266419-2 crimpers, applicators and presses are designed as universal automated soldering systems suitable for applications in several industries, including the consumer electronics, automotive, aerospace, medical and military fields. These systems provide a highly accurate and repeatable soldering process with minimal levels of operator intervention. This is achieved through the combination of a robotic arm mounted to a platform, the application of multiple soldering techniques, and the use of advanced soldering software. The accuracy and repeatability of these systems is far greater than manually soldered joints, and is often used in a wide range of precision soldering applications.

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