24-3625-51 Application Field and Working Principle

Rectangular connectors, headers, and specialty pins are essential components to maintain human-machine and machine-machine connections in a variety of equipment. The 24-3625-51 connector series is a family of rectangular connectors manufactured by TE Connectivity, formerly known as Tyco Electronics, and they are used in many high-power applications. This article seeks to explain the application field of the 24-3625-51 series as well as its working principle.

Application Field

The 24-3625-51 series connectors are designed for applications where durability, flexibility, and space availability are a priority. They have a distinctive pin-out that facilitates the rapid connection and disconnection of secure and reliable connections in harsh industrial and military environments. These plugs and receptacles are typically used in military and aerospace applications, where wear and tear from harsh chemicals, vibration, and shock can easily damage the device. They can also be used in commercial applications such as medical, test & measurement, consumer electronic, and automotive.

The 24-3625-51 series are also found in many industrial and transportation applications where high-power processing is required. The connectors are designed to handle a wide range of voltages, currents, and operating temperatures. They are available in two-, three-, four-, or eight-pole configurations, with a variety of pin and terminal connectors available depending on the application. The plugs and receptacles are equipped with a metal or composite backshell and mounting flanges, which provide additional protection against physical damage.

Working Principle

The 24-3625-51 series connectors are equipped with an anti-vibration system and internal terminals. The connector\'s pins are arranged in a spiral pattern to provide reliable connections when subjected to shock or vibration. The internal terminals consist of metal contacts with an elastomer coating, which provide low contact resistance to ensure good current transfer and ensure that the pins do not get damaged. The locking mechanism of the connector prevents accidental disconnection of the cables, while the anti-shake design provides reliable performance even when the connector is subjected to shock and vibration.

The pins of the 24-3625-51 series connectors are capable of handling up to 10A continuous current and 40A inrush current. The terminals and housings are made of UL rated materials, which ensure that they are reliable and safe. The pins and terminals feature a specialized Gold-plating process, which helps to reduce the contact resistance. The connectors are also available in a variety of colors, allowing for easy identification.

Conclusion

The 24-3625-51 series connectors are designed for use in military and aerospace applications, as well as many other commercial and industrial applications. The connectors are designed to be durable and reliable, and they have an anti-vibration system and metal or composite backshell that provide additional protection. Additionally, the connectors are capable of handling a wide range of voltages, currents, and operating temperatures, and they feature specialized Gold-plating process which helps to reduce the contact resistance. With its wide range of application fields and reliable performance, the 24-3625-51 series connectors are a great choice for any high-power application.