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Rectangular Connectors - Spring Loaded

Rectangular connectors with spring-loaded contacts are commonly used in a variety of applications. They provide secure, reliable connections for many electrical and electronic components, as well as allowing for fast and easy mating and un-mating, making them ideal for a wide range of differing applications.

General Characteristics

The main advantage of spring-loaded connectors lies in the fact that they are designed to be used with a wide range of applications, from low-voltage to high-voltage applications. The connector features a push or slide operated latch that holds sections of the connector securely together during use. As the connecting sections are pulled apart the latch releases, allowing the sections to be safely disconnected. At the same time, the contacts inside the connector, which are normally made from stainless steel or phosphorus-bronze, are also released.

Common Applications

Spring-loaded connectors are most commonly used in applications where reliability and secure connections are needed. The most obvious of these are applications where vibration is a problem, such as in automotive or aviation applications, where the vibration of engines or other machinery can cause poor connections. The spring-loaded contacts ensure that the connection remains reliable and secure throughout the life of the product. Other applications where spring-loaded connectors are commonly used include the medical and aerospace fields.

Connection Types

The most common types of spring-loaded connectors are the panel-mount type and the in-line type. Panel-mount spring-loaded connectors feature a latch that locks the contacts when the connector is in the mated position, while the in-line type utilizes a pin-inserted contact mechanism that ensures the connection is secure even when the connector is disconnected. The pin type is mainly used in high vibration applications, as the pins in the connector help to absorb shock and minimize wear on the contacts.

Working Principle

Spring-loaded connectors work on the principle of compression. When the connector is in the mated position, the contacts are compressed, allowing for a secure connection. As the connector is unmated, the contacts are released, allowing the connector to be easily disconnected. The spring-loaded contacts also provide additional protection from vibration, as the pins inside the connector are designed to absorb shock and reduce wear on the contacts.

Material Construction

Spring-loaded connectors are typically made from a variety of materials, depending on the application they are used in. Common materials used in their construction include stainless steel, aluminum, and copper, as well as nickel alloys. The materials used will determine the strength, conductivity, and mechanical properties of the connector.

Gauging

One of the most important aspects of spring-loaded connectors is that the contacts must be correctly gauged to ensure a secure connection. In order to ensure the contacts are the correct size, the connector must be tested using a specially designed gauge. This ensures that the pins and the contact surfaces in the connector are the correct size, allowing for a secure and reliable connection.

Conclusion

Spring-loaded connectors are a type of connector used for a variety of applications. They provide secure, reliable connections and allow for fast and easy mating and un-mating, making them ideal for a wide range of applications. The connector is designed to be used with a wide range of applications, from low-voltage to high-voltage applications. They are typically made from a variety of materials, depending on the application they are used in, and must be tested using a specially designed gauge to ensure the contacts are the correct size for a secure and reliable connection.

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