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Rectangular Connectors – Headers, Male Pins, are commonly used in the same industries that apply traditional circular connectors. They are used in the electromechanical industry in networking applications as well as with data and communication systems. The rectangular chassis plug-and-socket type connectors are typically employed for all types of applications including personal computers, single board computers, compressors, pumps, air conditioning units, industrial labeling machines, etc.

The rectangular chassis plug-and-socket type connectors are made of cast metal and usually have two rows of male pins. The male pins have a diameter of 0.35 inches and are connected to each other by four-way female screws. The two rows of male pins can be arranged in various patterns to accommodate different plugs and sockets.

The first row is usually the power line and the second is the data lines. Networks typically have three to eight connections. Each individual connection has a diameter of 0.09 inches and a length of 0.16 inches. The connectors have a vertical orientation when mounted on the printed circuit board. They are often used to connect the PCB with various components.

The working principle of rectangular connectors is relatively simple and useful. The bottom row of the connectors is usually the power line and the top row is designated for the data lines. The male pins, placed in the side of each connection, create a contact between the power and data lines. When connected, the power line is transmitted to the data line; thereby, creating a connection between the components.

These connectors are universally accepted for use in network and communication systems, digital and analog audio applications, computing and telecom offices and for industrial automation and process control. The variations of shapes, sizes and pins or contacts are built to meet virtually any application requirements. Pin spacing can range from 0.05” to 0.4” and contact size from 0.2” to 0.7”. This type of connector uses standard tools for easy assembly and provides an industry standard interface.

Rectangular connectors are relatively easy to install and remove. They offer exceptional durability and stability, and deliver reliable signal integrity, data transmission, and low contact resistance. This reduces the interference between cables, thus ensure high quality of data transmission. Furthermore, they feature high current and voltage rating, making them suitable for use in high power applications. Additionally, they are made from durable, corrosion resistant material, which increases their reliability and extends their lifespan.

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