40-024-113

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Rectangular Cable Assemblies

40-024-113 is a unique category for constructing rectangular cables assemblies. These cables assemblies are widely used in many industrial applications and require close scrutiny and attention to detail during their manufacture and use. This article will discuss the application fields of 40-024-113 and the principles of its diverse use.

Application Fields

The 40-024-113 is a rectangular cable assemblies that provide control systems with necessary input signals. These cables assemblies can be used in a variety of industrial applications. This includes factory automation, medical equipment, robotics, construction machinery, automotive electronics, and more. It is very important to properly crimp the connectors and homogenous the conductor for an optimal performance. The working frequency range for this type of cable assembly is 35MHz to 6GHz.

Quality Assurance

To ensure the highest quality product, the cables are rigorously tested against ISO 9001 standards. These standards require verification of the quality control of the product, completeness of preliminary design, as well as verifying the quality, performance, and safety of the product.  The quality assurance includes testing the compatibility of the assembly with the customer supplied specifications. In addition, electrical and mechanical testing is conducted to ensure the long-term performance and operational reliability of the product. Tests may include insertion/extraction life tests, durability tests, bend tests, flex tests, vibration tests, and more.

Working Principle

The theory behind the working principle of the 40-024-113 cable assemblies is based on the conductors providing a conductive path from one end of the cable to the other. The conductors are placed and secured in the cable assembly in such a way that it allows the desired electrical conduction between the devices and the connector contacts. The cable assembly design also works in such a way that it allows differential signal propagation. This is a specialized type of signal transmission technique which uses a pair of wires and a difference between their signals to communicate. Such a technique is used to eliminate noise generated by the cable and the environment as the signal is transferred.

Final Assembly

Once the cable is ready for assembly, the conductor pairs are soldered together in a specific order dictated by the customer’s requirements. It is important to terminate the cable properly by using a soldering iron and cable ties, to securely fix the cable into place. If there is an external strain that is applied to the cable, it is ensured that the stress is not directly transferred to the connector. In addition, heavy strain relief is used to guard against constant movement or vibration, and if the cable is exposed to unfavorable environmental conditions, additional sheaths and over-molds are used to insulate and protect the cable.

Conclusion

The 40-024-113 is a rectangular cable assembly used for many industrial applications. Its quality is assured through a testing process that ensures the cable meets ISO 9001 standards. It works on the principles of electrical conduction between the devices and the connector contacts, and its design allows for differential signal propagation. The final assembly of the cable involves soldering, securing with ties, and providing strain relief and insulation to protect against unfavorable environmental conditions.

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