55A0821-22-92/96CS2175

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Multiple conductor cables are an essential component of telecommunications, industrial automation, robotics, and other applications utilizing electrical wires with multiple conductors. The 55A0821-22-92/96CS2175 cable is an example of a multiple conductor cable used for these purposes. This cable has two layers of shielding, allowing for better signal protection and decreased environmental noise. The cable is constructed with eight 20 AWG solid, stranded, and tinned conductors and two 22 AWG stranded drain wires. In Figure 1, we can see a diagram of the cross section of the insulated conductor core of this 56 conductor cable.

The outermost layer of the cable is composed of a 98% coverage spiral aluminum/polyester (Alpet) shield supported by a synthetic metalized (Spirol) tape. The aluminum/polyester provides an effective shield against electromagnetic interference (EMI) and radio frequency interference (RFI) from outside sources. The layer of synthetic metalized tape provides additional protection against environmental conditions and corrosion. Between the outer and inner layers of the shield, a PVC jacket provides barrier protection against abrasion and other abuse from environmental variables.

The inner layer of protection is a semi-conductive dielectric material which encases each of the 56 conductors. This dielectric layer is designed to serve a dual purpose of protection and electrical insulation. Because the dielectric insulation provides a certain amount of electrical conduction, any electronic noise generated is evenly distributed across the entire cable rather than localized around individual wires. This reduction in noise ensures the proper function and optimal performance of the electrical components within the cable.

The conductors of the 55A0821-22-92/96CS2175 cable are rated for use in temperatures between -30°C and +90°C (-22°F to +194°F). This range ensures that the conductors are suitable for use in a variety of conditions, from extremely cold temperatures to high temperature operating environments. The cables are also rated for use in dry, wet, and damp locations.

In general, multiple conductor cables offer a wide range of advantages and are used in a variety of applications. Their two layers of shielding provide excellent protection against EMI and RFI, allowing for reliable data transmission over long distances. Their insulation provides superior electrical protection while limiting noise from individual wires. The insulation also provides mechanical protection to avoid cable damage from abrasion or other environmental exposure. Finally, the versatile temperature rating of the conductors allows the cables to be used in a variety of applications and environments.

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