566436-1

Series:	*
Part Status:	Active

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Crimpers, Applicators, Presses

Crimpers, Applicators, and Presses are all essential and necessary machines for the production and assembly of wire and cable harnesses. 566436-1 is a pneumatic applicator designed for the continuous application of heat shrinkable crimp termination sleeves. This machine is designed to produce uniform and repeatable crimps that meet the specific requirements of the original equipment manufacturer (OEM).

Application Field

566436-1 is a single wire applicator that is used for the production of wire and cable harnesses in high volume production, such as in the automotive, aerospace, communication, and medical industries. The machine is capable of applying heat shrinkable crimp termination sleeves on both single and double conductor terminals. It is most commonly used in the automotive industry for wire harnessing applications, such as in the assembly of electrical components or instrument clusters. Additionally, it is also used in aerospace, communication, and medical industries for medical device assembly.

Working Principle

The 566436-1 operates with two separate components: the applicator head and the applicator control unit. The applicator head is made up of a single wire applicator, a crimp pressure adjustment knob, a cushion pressure control knob, and a temperature control switch. The single wire applicator is a stainless steel cylinder containing the wire and crimp sleeve. The crimp pressure adjustment knob allows for quick and precise setting of crimp pressure, while the cushion pressure control knob allows for precise control of the cushion force applied to the wire. The temperature control switch is used to adjust the temperature of the heating element inside the applicator head and the maximum temperature is adjustable up to 800°F (426.7°C).The applicator control unit contains the air and power supply for the machine as well as the circuitry for controlling the temperature and crimp pressure. The air supply is connected to the pneumatic cylinder on the applicator head and is used to actuate the applicator jaw which moves the wire and crimp sleeve into place. The power supply is used to provide power to the heating element in the applicator head which is used to shrink the sleeve onto the wire.The process starts by feeding the wire into the applicator head and setting the appropriate crimp pressure and cushion force. The applicator jaw is then actuated and the crimp sleeve is moved and placed onto the wire. Upon closure of the applicator jaw, the heating element is activated and a precise and consistent amount of heat is applied to the sleeve in order to tightly shrink it onto the wire. The cycle is then complete and a uniform crimp is produced.

Conclusion

The 566436-1 applicator is a reliable and consistent machine for the application of heat shrinkable crimp termination sleeves. Its precision and accuracy make it an ideal choice for high-volume applications such as in the automotive, aerospace, medical, and communication industries. The simple and intuitive operation of the machine makes it a great choice for efficient and cost-effective production.

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