66207-023

Rectangular Connectors - Headers, Male Pins are generally divided into blind mating connectors, pin headers and sockets, female and male connectors. The 66207-023 is a two-in-one pin header with a male pin on one end and a female contact on the other, primarily used for signal and power transfer. Its blind mating feature eliminates the need to access both sides of a printed circuit board, perfect for applications between internal boards and sub-assemblies.

Application Field

The 66207-023 typically functions in consumer electronics, computer and communication devices, automotive, medical and instrumentation markets. For example, the 66207-023 works well as a female/male connector in signal transfer applications such as radio modules, fan controllers, and audio amplifiers. Furthermore, they can be used in any device with the need for a power connection, such as motor controls, power supplies, and sensors.

Working Principle

The 66207-023 operates by transmitting signals and power through the connection of two mate-able contact pieces. The feature that makes this product unique is its patented differential design. This design creates a unique sequential series of contact housing and pin members. All contact members are molded in dielectric material such as polyester, which ensure high dielectric properties. The two connectors consist of a male-type piece with pins on one end, and a female-type piece with contacts on both sides. When the two pieces are connected, the pins mate with the contacts on the female-type connector. The pins contact the contacts on the female-side of the connector first, then indent the contacts on the male-side to ensure a secure connection between the two.

Manufacturing Process

The manufacturing process for the 66207-023 involves the injection molding of a polymer dielectric. First, the contact housing and pin members of the two-piece connector are molded in dielectric material such as polyester. This involves the injection molding machines that form the dielectric material into the shapes of the contacts. It is also important for the mold to create an indentation at the end of the male-side of the connector, as this indent ensures a secure connection when the pieces are mated. After the molding process, the connectors are mounted on the printed circuit board and soldered in place. Lastly, the connectors are tested to ensure high quality standards such as durability, electrical performance, and operational temperature range.

The 66207-023 two-in-one pin header is used in a wide variety of applications for transferring signals and power, with the patented differential design and injection molding of a polymer dielectric to ensure a secure connection between the two pieces. With its blind mating feature, it eliminates the need to access both sides of a printed circuit board, perfect for applications between internal boards and sub-assemblies.