680645-1

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Crimpers, Applicators, and Presses are a broad collection of tools often used in automated processes. There are many applications that they can be used for depending on the needs of the user. The 680645-1 is one such device, a crimper, that is finding its way into many automation systems due to its reliability and versatility. Here we will look at the application field and working principle of the 680645-1.

In terms of application field, the 680645-1 is designed to crimp copper and aluminum terminals, ranging from 6 AWG to 1/0 AWG. This places it in the medium-duty market, as crimpers that can be used for heavier terminals exist, but the 680645-1 is perfect for consumer and industrial applications. Furthermore, its versatility allows it to be used for both insulated and non-insulated terminals, and is judged to be suitable up to IP 66/67 ratings.

The working principle behind the 680645-1 is a combination of mechanical force and thermal energy. The mechanical force is used to deform a terminal or cable lug so it grips onto the wire. The thermal energy is used to ensure a good connection between the two, as it creates a layer of molten metal between the two. Together, these create a stronger connection than would be achieved with just mechanical force alone.

This dual system makes it easier to switch between insulated and non-insulated terminals and also provides more consistent results regardless of the order of the process. There is no need to worry about whether the application of thermal energy will affect the mechanical grip, as the dual system ensures that both components receive the same level of energy regardless of order.

The 680645-1 also features a dual-step crimp process, which helps to further improve accuracy and consistency. The first step applies the mechanical force and the second step applies the thermal energy. The second step is also equipped with special temperature monitor to ensure that it is applied at the correct level, ensuring that neither step will be affected by the other, leading to more consistent and reliable results.

The 680645-1 is a versatile medium-duty crimper that is finding its way into more automated processes due to its reliability and accuracy. It is suitable for a variety of terminal sizes and types, from 6 AWG to 1/0 AWG, and can be applied to both insulated and non-insulated terminals. It works according to a dual-system principle, combining mechanical force and thermal energy to ensure that both components receive the same energy level regardless of order. This dual-step process also provides a more accurate and consistent crimp regardless of the terminal type and size. All in all, the 680645-1 is a great choice for anyone looking for an automated crimping process.

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