69192-160

Operating Temperature:	--
Insulation Height:	0.100" (2.54mm)
Contact Shape:	Square
Contact Finish - Mating:	Gold or Gold, GXT™
Contact Finish Thickness - Mating:	30.0µin (0.76µm)
Contact Finish - Post:	--
Contact Material:	Phosphor Bronze
Insulation Material:	--
Features:	--
Overall Contact Length:	0.450" (11.43mm)
Ingress Protection:	--
Material Flammability Rating:	UL94 V-0
Insulation Color:	Black
Current Rating:	--
Voltage Rating:	--
Mated Stacking Heights:	--
Contact Finish Thickness - Post:	--
Applications:	--
Number of Positions Loaded:	All
Packaging:	Bulk
Part Status:	Active
Connector Type:	Header
Contact Type:	Male Pin
Pitch - Mating:	0.100" (2.54mm)
Number of Positions:	60
Number of Rows:	2
Row Spacing - Mating:	0.100" (2.54mm)
Series:	BERGSTIK® II
Style:	Board to Board
Shrouding:	Unshrouded
Mounting Type:	Through Hole
Termination:	Kinked Pin, Solder
Fastening Type:	Push-Pull
Contact Length - Mating:	0.230" (5.84mm)
Contact Length - Post:	0.120" (3.05mm)

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Introduction
The application fields for 69192-160 rectangular connectors – headers, male pins, are wide and varied, from the industrial and consumer electronics industries to aerospace. The 69192-160 connector is a mated interface that provides electrical connections between circuits or components and is typically mounted on the exterior of an enclosure. This article will explore the application fields and working principles behind the 69192-160 connectors.

Application Fields
The 69192-160 series connectors have been designed to meet a wide variety of applications. They offer outstanding performance in high current and high temperature environments and provide secure connections in harsh industrial and manufacturing locations. With superior materials and construction, they provide durability and reliability in applications such as:

Industrial Applications
The 69192-160 series connectors are suitable for a wide range of industrial applications. With their rugged construction, they are designed to withstand operational vibration and shock, and their high contact connectivity allows them to be used in a variety of applications, including manufacturing, assembly, robotics, and machine automation.
The connectors boast high dielectric strength and insulation resistance against moisture and dust, making them ideal for use in exposed environments. The terminal design improves human-machine interaction, simplifying the connection and removal process, whilst also providing a secure connection and operating environment.

Aerospace Applications
The 69192-160 series connectors are also suitable for commercial and military aerospace applications. High contact retention forces provide strong vibration and shock resistance, whilst still allowing for easy connection and removal. The gold terminals provide additional corrosion and oxidation protection for superior dependability, and the small, lightweight design allows for installation in diverse environments.
The series is also suitably shielded for optimal performance and protection against EMC interference. The connectors feature both thermoplastic and high-temperature insulation materials to ensure construct integrity and superior performance in extreme temperatures. With the approval of the FAA for its military standard connectors, these connectors are a reliable choice for aerospace applications.

Consumer Electronics Applications
The 69192-160 series connectors can also be used in consumer electronics applications, such as computers, telecommunications, professional audio, and motion-tracking devices. The small form factor and angle profile enable them to fit into tight spaces, whilst maintaining low insertion force and reliable connection. With the gold-plated versions of the connectors, users can be assured of a superior signal transmission ability and low contact resistance, for the highest quality of performance in all temperature ranges.
The connectors also feature a robust insulator, protecting against ESD, EMI, and environmental particulates. The dielectric withstand voltage offers reliable protection against surge voltages, whilst the secure shell design ensures reliable electrical connections and optimized retention during connector usage.

Working Principle
The working principles behind the 69192-160 series of connectors are based on several key features. Firstly, the design features robust contacts, with a closed shell profile that ensures a reliable connection and optimized retention during usage. The contact mechanism is designed to achieve a mated connection with a contact retention force of 5.0 kgf (11.2 lbs).
The gold-plated terminals provide superior electrical performance, for clean signal transmission and low contact resistance. The dielectric withstand voltage is up to 500Vac between contacts, providing reliable protection against surge voltages. The series also features high temperature insulation materials, making them suitable for use in both commercial and military aerospace applications.
In addition, the connectors are designed for high performance in vibration and shock conditions, due to their robust construction and high contact retention forces. The small form factor and angle profile provide for easy installation and removal in tight spaces, whilst the shallow mounting depth enables use in environments with limited space.

Conclusion
The 69192-160 series of rectangular connectors – headers, male pins – are suitable for a wide range of application fields, including industrial, consumer electronics and aerospace. Thanks to their robust construction and superior electrical performance, they provide reliable connections and optimized retention in all temperature ranges. The working principles behind the connector design include reliable electrical connections, with robust contacts and high contact retention forces, as well as high dielectric strength and insulation resistance.

The gold terminals provide great signal transmission and low contact resistance, whilst the thermoplastic and high temperature insulation materials allow for superior performance in extreme temperatures. The connectors are also designed for high performance in vibration and shock conditions, with a shallow mounting depth for use in limited spaces.

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