860-80-020-10-001101

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Rectangular connectors are widely used in a variety of electronic applications. Specifically, the 860-80-020-10-001101 product type, referred commonly as header pins, are designed to interconnect circuit components and are therefore integral in the electrical connections of applications. The application field and working principle of such assemblies will be discussed here.

Application Field

The 860-80-020-10-001101 header pins are designed with a 2.54 mm pitch for through-hole installation. This makes them suitable for a plethora of applications, such as communication hubs, I/O boards, multifunction apparatus, EM/SMPS, control systems, and power supplies. Connecting multiple applications with the same type of connector eliminates the need to fabricate and install a variety of mounting hardware which eliminates installation time and complexity.

Working Principle

Header pins are provided with a male terminal pin to insert into the necessary hole for assembly. The connection posts and insulation bodies are molded together, thereby making it easier for assembly. The pin terminations can also be factory soldered onto the stamped and formed contacts, allowing for ease of assembly. With the introduction of “Tin-on-Tin” technology, customers have realized improved efficiency in electrical and thermal performance, compared to other soldered products. This is mainly attributed to the reliable connection between the pin and the customer\'s contact.

The 860-80-020-10-001101 type connectors\' superior contact force is due to the application of heat-resistant nylon insulators, and the bronze plating over the male side of the connector. This is coupled with a zinc-plated steel strip terminal which prevents nickel stripping and enhances the sealing of the assembly. These connectors are also available in miniaturized designs which further extends the range of applications.

Conclusion

The 860-80-020-10-001101 header pins offer advanced solutions for various applications. Thanks to a 2.54 mm pitch, they are suitable for both through-hole and surface-mount applications, allowing for efficient and reliable installation. In addition, the rugged contact force, high temperature range, and excellent electrical contact further guarantee the assembly\'s reliability. The combination of these features makes the 860-80-020-10-001101 header pins an ideal solution for incorporating connections into a wide array of electronic devices.

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