FJH-20-D-04.40-4

Flat Flex, ribbon jumper cables are differentiated from other cables due to their accordion-like structure provide flexibility, and low profile design allowing them to be mounted directly onto a chassis wall, creating ideal connectivity solutions in tight, space constrained applications.

The flat flexible cable is designed to bridge electrical connections between two or more circuits, and they can be primary used in miniature and ultra-compact applications. They are also one of the most commonly used jumper solutions for flex circuits that are crimped or soldered into place.

Flat Flex, ribbon jumper cables are typically constructed with flexible tracings on one or both sides of the cable. Flat flexible cables are made up of two outer layers of polyester film, and an inner layer of tin-plated conductive pattern. The film is sealed together with epoxy resin, producing a thin, flexible material. The polyester film offers electrical insulation and mechanical protection, and the inner tin-plated pattern allows for the carrying of electrical signals. The tracings may be etched or plated in copper, gold, or nickel depending on the application requirements. For example, copper is used where high signal-carrying capability is needed, while gold is used for use in medical or space applications.

A flat flexible cable is designed to bridge electrical connections between two or more circuits. The flat flexible cable is a “short” conductor, meaning it can be easily and quickly attached between two points, eliminating the need for using the more time consuming and bulky wiring harnesses.

When a flat flexible cable is attached between two points, it creates a connection that is highly reliable, as it eliminates the need for loose wires, or for multiple transistors and diodes being installed between connections. It also eliminates the need for manual wiring, and allows for faster and easier fabrication.

A flat flexible cable is typically attached using either crimp or solder techniques. Crimping is preferred when dealing with high voltage or higher current applications, while solder is preferred for dealing with lower voltage and current applications.

The flat flexible cable is also designed to be durable, providing reliability for long term applications. The polyester films used in the construction of the flat cable offer superior tear and puncture resistance, as well as resistance to temperature extremes.

Flat Flex, ribbon jumper cables are increasingly being used in a variety of applications such as medical, aerospace, and automotive applications due to their low profile design, flexibility, and durability. In medical applications, they are used to link equipment, making a reliable connection between external monitoring devices and other medical equipment. For aerospace applications, parts are increasingly being integrated into tight, space-constrained applications, making flat jumper cables the ideal solution due to their flexibility and low profile design.

In the automotive industry, flat flexible cables are used in applications such as engine sensors, digital instrumentation systems, and brake and power window control systems. They are also being used in other modern automotive applications such as in the driver-assistance systems, infotainment systems, and in communications systems.

Flat Flex, ribbon jumper cables have seen widespread use in a variety of other industrial applications such as railway signalling, defense, and telecommunications. They can also be used in any application that involves tight space constraint, as they provide superior flexibility and reliability compared to wiring harnesses.