M85049/25-63W

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Circular Connectors - Backshells and Cable Clamps

Circular connectors play an important role in many different industries, providing a secure connection between two components. The M85049/25-63W is a type of circular connector specifically designed for use in the aerospace industry. This article will discuss the application field and working principles of the M85049/25-63W.

Application Field

The M85049/25-63W is a high-performance military grade connector that is designed to meet the stringent performance requirements of the aerospace industry. This include resistance to vibration, environmental conditions, and other extreme conditions. The connector is certified to EMI/EMC MIL-STD-461E and RTCA/DO-160F to ensure that it is tolerant to extreme electromagnetic energy and shock. Thanks to its robust construction and high-performance characteristics, the M85049/25-63W is suitable for both commercial and military applications.

The M85049/25-63W is available in multiple contact configurations, including the standard contacts, shielding contacts and filter contacts. The shielding contact is shielded over the body as well as the contacts, providing superior protection against electromagnetic interference. The filter contact is used for high-frequency transmission and is designed with a contact filter for optimal shielding performance. The M85049/25-63W also features a folding clamshell backshell design for a secure connection.

Working Principle

The M85049/25-63W utilizes a dual-contact bayonet system to ensure a secure connection. This system uses a two-step process in which the contacts are externally attached and then locked into the connector’s shell using a twist-lock motion. This ensures that the connection cannot be accidentally broken, providing reliability and safety even in extreme conditions. The connector is also designed with a self-locking mechanism to ensure that the contacts remain in place even when exposed to shock and vibration.

The M85049/25-63W is also designed with a robust cable clamp system. The cable clamp is designed to provide a secure connection between the connector and a cable shield. The cable clamp is designed with a slot that the shield can fit into, providing superior shielding and strain relief. The clamp also features a crimp-style contact, which provides a superior connection compared to standard contacts. This is especially beneficial in applications where the connector must be removed frequently, such as in aircraft maintenance.

Conclusion

The M85049/25-63W is a robust circular connector specifically designed for use in the aerospace industry. It features a dual-contact bayonet system for a secure connection, as well as a robust cable clamp system for superior shielding and strain relief. Thanks to its robust construction and performance characteristics, the M85049/25-63W is suitable for both commercial and military applications.

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