TCSD-10-S-22.00-01

Rectangular Cable Assemblies

The TCSD-10-S-22.00-01 is an example of one of the many rectangular cable assemblies found in electrical engineering applications. These cables, sometimes referred to as "flat ribbon cables", are used in a variety of applications where space is a concern and a traditional twisted pair cable would take up more space.

The cable assembly consists of a flat dielectric ribbon conductor which is encased in a flexible sheath. The conductor consists of several insulated copper conductors, typically between 8 and 64, and can be of varying insulated materials such as polyvinylchloride (PVC), polyurethane or polyethylene. The conductor can be configured as either stranded pair or a solid core. The number of conductor strands is dependent upon the application and the voltage and current it is required to handle.

Once the conductor is chosen and configured, a flexible sheath is applied to protect and insulate it. Common material for this sheath include PVC, polyethylene, polyurethane and neoprene. The sheath can be manufactured in either a single layer or can be fortified in a multilayered form depending upon its intended use. The sheath is usually between 0.060” and 1.0” wide.

Finally a strain relief is added to the sheath on one or both sides of the flat ribbon cable. The strain relief, typically 18 AWG silicone wire, is attached securely to the shield or cover to secure the shield in the most reliable position as possible.

The TCSD-10-S-22.00-01 assembly consists of a polyvinylchloride cable with ten solid-core strands with a 0.8mm conductor and a 0.75mm dielectric between the conductors. It is surrounded by a flexible, single layer polyethylene sheath with a 0.6mm width. The strain relief is 18 AWG silicone wire which is applied to the double-sided face of the sheath.

The TCSD-10-S-22.00-01 assembly can be used in a variety of applications and is ideal for low-voltage applications with minimal electrical current. Its small size and flexibility make it suitable for use in a multitude of electronic devices such as computers, audio-visual equipment and medical equipment. The sheath material makes this assembly great for applications requiring flexibility, durability and impact resistance.

The working principle of the TCSD-10-S-22.00-01 is the same as the working principles of most rectangular cable assemblies. Electric current is conducted along the path of least resistance, from the positive pole of the power source through the conductor strand and back to the negative pole. Along its path, electrons collide with atoms within the conductor, transferring energy and generating heat. As electrons travel along the conductor, their energy levels decrease and result in an electric voltage. While the precise path of current, volts, and wattage within the cable will vary depending upon the application and material used, the basic principle of current flow applies to all electrical cables and assemblies.

In conclusion, the TCSD-10-S-22.00-01 is an example of a rectangular cable assembly commonly found in low-voltage applications. The assembly is composed of a flat dielectric ribbon conductor encased in a flexible sheath and holds the strain relief. Each part of the assembly has its own purpose and when combined, provide an efficient and effective means of conducting low voltage electrical current for a variety of applications.