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0011171950 Application Field and Working Principle

Crimpers, applicators, presses, and their associated accessories are essential elements of many industrial and commercial operations. They are used in a wide variety of applications, such as the production of electrical and electronic components, welding work, and the manufacture and assembly of industrial and home products. This article examines the various application fields and working principles of crimpers, applicators, and presses and their accessories.

Crimpers and Related Accessories

Crimpers are a widely used tool in many industries, from electrical and electronic component assembly to the fabrication of piping and tubing. This type of tool is designed to permanently connect electrical wires and connectors, fittings, and other components by using crimp force to join them together in one secure unit. Crimpers work by pressing down on the arms of the tool or bottom of the jaws, which deforms or “crimps” the wire or component in a secure connection.

The most common type of crimp tool heads are rectangular, the crimper is operated by a handle that is usually mounted on a stationary anvil. The crimper die is screwed into the anvil so the jaws are lined up with the wires or components. Once the jaw is in place, the handle is then used to exert enough pressure on the component and the arms of the crimper to make a secure connection. Along with the crimper, other accessories are often required, such as die sets, crimp adapters, crimp frames, and crimp pins.

Applicators and Related Accessories

Applicators and their associated accessories are usually used in combination with a press or extrusion machinery. An applicator is a tool designed to rapidly and accurately apply heat-sensitive adhesives, sealants, and solvents to surfaces. They are often used for applications such as bonding rubber, plastics, metal, and other materials. The most common type of applicator heads are those with a cylindrical PVC cup attached to the bottom of the head.

To use an applicator, the PVC cup is attached to the bottom of the head and then filled with the appropriate material. The head is then placed on the surface to be bonded and operated when necessary. This process melts the material, and the adhesive or sealant is then dispensed onto the surface. Other accessories including nozzles, suction cups, and cleaning brushes are often needed to ensure accurate and consistent application.

Pressing and Related Accessories

Presses and their related accessories are essential tools for many manufacturing applications. They are often used to bind, crimp, rivet, or otherwise fasten together items. Pneumatic presses are a common type of press used in assembly operations and are often equipped with other accessories such as dies, punches, and power presses.

Pneumatic presses operate by the use of a pressurized chamber or air cylinder. The chamber is filled with air, when the release valve is activated the air is released and drives the press head downwards. This motion applies the necessary pressure to the item and fastens it together. Other accessories may also be used in conjunction with the press, such as a raster, header, or compressor, which provide additional support and control for the press.

Conclusion

Crimpers, applicators, and presses and their related accessories are essential tools in many industrial and commercial operations. The application field and working principles of these tools vary depending on the specific application. However, they are all designed to provide a secure, accurate, and efficient way of joining components together.

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