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Crimpers, Applicators, Presses - Accessories

The 0011310496 application field and working principle focuses on several components needed for the successful operation of a press, applicator, or crimper. When used in these types of machines, each of these components is shown to have a specific role.

Air Cylinder

The air cylinder is a key component of crimpers, applicators, and presses. This cylinder allows the application to be automatic and consistent. A pneumatically-powered cylinder’s basic design is a sealed cylinder with two external ports. One port actively pumps pressurized air into the cylinder (called a “supply line”), while the other port gives pressurized air passing through the cylinder (called an “exhaust line”). The supply line is the source of the applied force, while the exhaust line typically carries the exhaust fumes away. An aluminum body houses the cylinder and its parts, and an end cap functions as the connection point between the cylinder and the piston.

Piston

The piston is the mechanical component inside the cylinder that moves a particular distance to create the desired output motion. It is often designed as a tapered rod machine screw, which allows it to move through the cylinder without binding. The piston’s motion is controlled and generated by a pneumatic motor, and its forward and backward stroke controls the amount of air that enters and exits the cylinder.

Electronic Limit Switches

Inside the cylinder, electronic limit switches are installed. These electronic limit switches detect when the piston has reached a predetermined position, or when the force on the piston has dropped below a certain level. When either of these conditions occurs, the piston’s motion is stopped. This helps to prevent the component from over-extending, and it also helps to prevent it from arriving at an incorrect position.

Cylinder Mass

The cylinder mass is the weight of the material that the piston is applying pressure to. This weight helps to keep the component in the desired location. The mass may be adjustable so that the component can be set for various force and speed ranges. Additionally, adjustable cylinders may include a mechanical overload prevention system.

Pressure Sensors

Pressure sensors are used to measure the pressure being applied to the component. These sensors can measure a range of values, such as force, displacement, or pressure points inside the cylinder. This can help to ensure that the component is properly set and operated. Additionally, a pressure sensor can detect when the force has dropped below a certain level, so the machine can be shut off to prevent further damage.

Conclusion

The 0011310496 application field and working principle focus on the components needed for the successful operation of a press, applicator, or crimper. The air cylinder provides automatic and consistent operation, while the piston provides the mechanical output motion. Electronic limit switches, cylinder mass, and pressure sensors are key components in ensuring the component is accurately set and operated. By utilizing these components, users’ pieces of equipment can be safely and effectively operated.

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