0011318724

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0011318724 Application Field and Working Principle

The crimper is a widely used pressing, riveting and connecting device for various types of wires and cables. It is a tool dedicated to the junction and fastening of terminals, wires, and other special products. The crimping tool is a kind of pressure termination device that applies pressure to generate a certain terminal reaction force to connect the terminal and the wire, or to generate a certain squeezing on the joint. The crimping process is used to join two pieces of metal together. Crimping tools use physical force to compress or secure two metallic objects together. This compression guarantees an electrical connection and provides a durable seal.

Components and Features

The crimper consists of a head, a handle, a punch and a die. The head is used to select the appropriate head for the crimping operation. The handle is used to drive the movement of the punch and die. The punch is a knife-shaped tool that mechanically compresses the crimped material. The die is a complementary tool to the punch and is mechanically compressed through the friction force of the material..

Application Fields

Crimping tools are widely used in various industries, including electrical and electronics, automotive, electrical engineering, electronics, telecommunications, aerospace, pneumatics, hydraulics, locksmiths, automotive repair and maintenance, etc. Crimpers are used for many special appliances and equipment. Some applications include: insulated terminal connections; automotive wiring harness connections; fiber-optic cable connections; panel wire connections; and cable lugs and splices.

Working Principle

The crimping process is generated by the tension applied to the crimped material by the handle of the crimping tool. This compression causes deformation of the material and generates a connection between the two pieces of material. In general, this compression produces a surface-to-surface connection between the two pieces of material, and simultaneously the presence of a particular pathway which allows for an electrical connection. During the compression of material by the crimping tool, the physical characteristics of the material are altered and the material is forced to conform to the shape of the punch. The handle of the crimping tool is used to activate the punch and hold it against the die. As the handle is slowly compressed, the punch applies an increasing force to the back of the crimped material and the material begins to deform. The two pieces of material fit together from the deformation and form a connection.

Conclusion

Crimpers are widely used in various industries. They consist of a head, a handle, a punch, and a die. The crimping process is produced by the tension applied to the crimped material by the handle of the crimping tool. This compression causes deformation of the material and generates a connection between the two pieces of material. By using a crimping tool, two pieces of metal can be securely connected and sealed, with the presence of a particular pathway which establishes an electrical connection.

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