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Crimping is a type of metalworking technique used to join two pieces of metal by deforming one or both of them in a way that causes them to interlock, which can eventually be secured by soldering or welding. To achieve this interlocking, a device called a crimp applicator, or a crimp tool, is needed, and as the name implies, it does the “crimping” of the metal. The device comes in different shapes and sizes depending on the application, but generally, it consists of a frame, two dies (those are the pieces that do the actual crimping process), and a screw drive to adjust the settings of the applicator.

The crimp applicator works on the principle of applying a controlled force to the metal pieces to be joined. The force is usually applied with the help of a hand lever, which is connected to the screw drive of the frame. When the lever is pressed down, the screw drive forces the dies into the metal pieces, compressing them into shape. As they are compressed, the deformation on the metal pieces causes them to interlock, and when the lever is released, the metals become securely joined.

In more advanced applications, the crimp applicator can also be used with the help of a hydraulic ram to apply pressure, which gives much higher precision and good results. The hydraulic ram itself is connected to a power source, and by using a controller, it can be adjusted to apply the required force to the dies.

The crimp applicator is a very useful tool that can be used for a wide range of applications, from joining small electronic components to large metal pieces used in the construction industry. It is also useful for creating a custom crimp on metal pieces for various styling and design purposes. In addition, the crimp applicator is also often used in the automotive and aerospace industries for wiring and cable assembly solutions.

In conclusion, the crimp applicator is a versatile tool with a wide range of applications. It is designed to help join metal pieces in a secure and efficient manner, and it ensures that the result is both aesthetically pleasing and reliable. The hydraulic powered version offers a greater degree of precision and can be used for difficult and complex shapes, making it particularly useful in industrial and aerospace applications.

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