0638100105

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The 0638100105 application field and working principle is related to crimpers, applicators, and presses, and the accessories for them. Crimpers are used in a wide variety of tasks, including the wire harness automotive assembly and manufacturing industries, as well as in home electrical repairs. To explain the use of crimpers and its working principle, a common example will be used. For example, a wire is crimped to a terminal using a manual or powered crimp tool.

The crimp tool consists of an upper die, a lower die, and a set of crimp dies—also known as crimp dies and blades. When the wire is placed in the slot on top of the lower die, and crimp dies are placed on top of the wire and locked into place, the crimping operation begins. The upper die then exerts a downward pressure, forming a secure connection between the wire and the terminal. This pressure needs to be very specific to the size of the wire and the terminal to ensure a proper connection. The metal crimp dies press down on the wire causing it to flatten, creating a dependable seal.

Crimping is used in many industries, from home electrical repairs to automotive wire harness assembly. Crimpers are essential tools in cable assembly, where they are used to make sure that wiring connections are secure and dependable. In this application, the crimpers are used to form a physical contact between conductors and contacts in the installation and maintenance of electrical wiring systems.

In many industries, motorized and robotic presses are also used to make reliable connections. These presses can be manually operated or powered by computer-controlled systems that can maximize the speed, accuracy, and consistency of the crimping process. As with manual crimpers, electric and robotic presses use specially designed crimp dies and a range of pressure settings to ensure a reliable connection.

In addition to making connections, crimpers are also used to make shield terminations in electronic equipment. This is a process whereby a metal shielding is crimped onto a conductive material to protect it from outside interference, such as unwanted RF signals. Shield terminations involve special “resistor” crimp dies that are also used in RF connectors and jacks.

A wide range of other accessories are available for crimpers, such as ring terminals, caps, and sleeves, which allow a crimper to make multiple crimps. Ring terminals are used to attach contact lugs to cables, and caps and sleeves protect and seal the connection against corrosion and environmental elements. These accessories ensure that crimped connections are safe and reliable.

In summary, the 0638100105 application field and working principle is related to crimpers, applicators, and presses, and the accessories for them. Crimpers are used to form a physical contact between conductors and contacts in electrical wiring systems, as well as for making shield terminations in electronic equipment. Accessories such as caps, sleeves, and terminals are also used to enhance the reliability of crimped connections. Electrical and robotic presses provide an efficient and convenient way to maximize the speed, accuracy, and consistency of the crimping process.

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