0936010542

Due to market price fluctuations, if you need to purchase or consult the price. You can contact us or emial to us:   sales@allicdata.com

0936010542, or friction stir welding, is a solid-state joining process that uses a non-consumable tool to join two facing workpieces. The process is a low-cost, portable, and universally applicable alternative to traditional arc and gas-based welding processes, allowing for more complex and sophisticated designs to be constructed in a simpler and more reliable way. Friction stir welding is particularly useful in applications where speed, repeatability, and precision are paramount, such as aerospace engineering, manufacturing of smaller parts, and pipe making industries.

In the friction stir welding process, a specially designed pin tool is inserted and guided between two workpieces to be joined. The pin tool then rotates and moves along the workpiece surface, generating frictional heat. As the pin tool moves along, it creates a composite, intermetallic zone of solid material, making up the fusion weld. The pin tool\'s design is optimized for the particular application, as certain tool geometries are better suited for different materials, such as aluminum or other alloys. After the friction stir welding process is complete, the pin tool is removed and the weld joint is sealed and strong.

Friction stir welding is a viable alternative to traditional arc and gas-based welding processes for various reasons. The process produces minimal smoke, toxic fumes, sparks, and spatter, making it an environmentally friendly choice. Additionally, the near-zero distortion rate reduces the need for extensive post-weld treatments, such as grinding or dressing. Moreover, the process operates at relatively low temperatures, so minimal overall heat is generated, so metals with similar melting points cannot be joined as easily. Finally, the process requires minimal distortion of the parent material, and can therefore produce higher quality welds in narrower sections.

Friction stir welding is becoming the go-to process more and more in a variety of industries, and its applications are continually evolving. The process is commonly used in the aerospace, manufacturing, and power generation industries for applications such as the joining of panels, turbine blades, fuel containment tubes, and motor housings. Friction stir welding is also a popular choice for the production of products such as automotive chassis and exhausts, as well as pipes and tanks for industrial use. Moreover, the process is used increasingly in the shipbuilding industry to join cables, panels, and masts without excessive warpage.

In conclusion, friction stir welding is a cost-effective alternative to traditional welding methods that provides a variety of benefits. Pilot holes or beveling are not required and the process does not generate toxic fumes or significant amounts of spatter, making it an environmentally friendly joining method. Moreover, as the process operates at low temperatures, there is minimal distortion of the parent material. The process is typically used for metallic components and has a wide range of applications, particularly in the aerospace, automotive, and shipbuilding industries.

The specific data is subject to PDF, and the above content is for reference