0936012020

Due to market price fluctuations, if you need to purchase or consult the price. You can contact us or emial to us:   sales@allicdata.com

0936012020, otherwise known as "Roller Burnishing", is a new metal finishing method that has become increasingly popular in recent years. The process offers a wide range of benefits, from reduced setup times to improved part cleanliness and more consistent surface finish results. It has quickly become the preferred choice for many manufacturers who used to rely on grinding, honing, and polishing.

Roller burnishing is a cold forming process that uses hardened steel rollers to compress the surface of a metal part or component. The rollers are mounted onto an automated machine that can move in two directions - either longitudinal or zonal - over the surface of the part. This motion allows the rollers to shape and compress the surface of the part, giving it a smooth finish, improved strength, and reduced surface roughness.

The roller burnishing process offers a range of advantages compared to traditional metal finishing methods. Firstly, the process is much faster, with setup times often less than five minutes. The process is also more precise, resulting in consistent surface finishes and improved part cleanliness. Furthermore, the application of roller burnishing does not negatively impact on the material properties of the workpiece, and can even enhance certain properties, such as hardness and tensile strength.

The application of roller burnishing is relatively straightforward. The rollers must be chosen according to the type of metal being burnished; generally, materials with a hardness of HR30 and above are suitable for roller burnishing. The rollers are attached to a spindle and then positioned on the workpiece. The machine then begins to move in a programmed motion, applying a uniform force to the rollers and applying them to the workpiece in an even and consistent manner.

The roller burnishing process is suitable for a range of components and parts, including ball bearings, crankshafts, axles, shafts, and more. In fact, it can be used to surface finish any type of cylindrical workpiece. The process has been greatly embraced by manufacturers in many industries, with automotive, aerospace, and defense being some of the key market sectors.

The worked part can be altered after the roller burnishing process is completed. For example, adding lubrication or changing the configuration of the roller burnishing machinery can affect the surface finish. This flexibility means that the roller burnishing process is suitable for complex parts, and also allows manufacturers to tailor the finish to customer requirements.

Roller burnishing is one of the most versatile metal finishing methods available today. Not only does it offer improved part finish, but also a fast setup time and improved part cleanliness. It is quickly becoming the preferred choice of many manufacturers as it offers a range of advantages over traditional finishing processes.

The specific data is subject to PDF, and the above content is for reference