1-238011-3

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Part Status:	Active

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Crimpers, Applicators, Presses - Accessories

Crimpers, applicators and presses are essential piece of equipment for a wide variety of industries. Crimpers are used to connect different components, and applicators and presses are used to apply pressure and glue to form a seal. Although these three pieces of equipment have a number of uses and applications, the application field and working principle of the 1-238011-3 is often seen in the automotive manufacturing, medical device, electronic protection, and insulation industries.

1-238011-3 Overview

The 1-238011-3 is a versatile, automated press specifically designed for simulating the installation of sensitive components into a substrate or assembly while minimizing potential damage. It has the capacity to accurately apply up to 300 lbs of force in either a single downward stroke or an automated, adjustable, sequence-operated cycle. The automated sequence operation is particularly useful when dealing with intricate components. It is controlled by a digitally set, adjustable force feedback system, producing consistent force data.

Application Fields

In the automotive manufacturing industry, the 1-238011-3 is used for installing various electrical systems, such as radio transmitters and receivers in vehicles. It is also utilized for installing air bags, anti lock brake systems, and various sensors and actuators. The accuracy of the device makes it an invaluable asset in the automotive manufacturing sector.The 1-238011-3 is also used in the medical device industry, where it is used for bonding components to substrates of various materials, such as plastics and acrylics. The automated press is also used for assembling catheters, ophthalmic, and endoscopic instruments, as well as for forming and sealing gaskets and elastomers. The automated cycle of the 1-238011-3 makes it easier for medical device manufacturers to ensure consistent force and pressure.The 1-238011-3 is also seen in the insulation and electronic protection industries. In these sectors, the automated press is used to form seals for thermal, acoustic, and electrical protection. It is also commonly used for manufacturing electrical enclosures, terminal blocks, and switches. The accurate force feedback system of the 1-238011-3 ensures consistent force and pressure and helps to reduce the risk of damaging delicate components.

Working Principle

The 1-238011-3 operates with the help of a pneumatic air cylinder. The air cylinder is fitted with a piston that is pressurized by an adjustable air pressure regulator. The regulator can be adjusted to control the number of strokes as well as the force and duration of each stroke. An adjustable, force feedback system is also integrated into the 1-238011-3, ensuring consistent force data.A single downward stroke of the air cylinder causes the piston to depress the top plate of the 1-238011-3. This downward force is transferred to the component placed in the gap between the cylinder and the top plate. Depending on the components that are being installed, the operator can adjust the force as well as the stroke rate of the piston. This allows the operator to precisely apply the required amount of pressure to the components being installed.The automated sequence operation of the 1-238011-3 can be used for intricate component installations. The operator can program the desired sequence of the strokes and force, and the automated system will carry out the operation. The automated sequence operation can also be used for bonding multiple components to a substrate in a precise manner.

Conclusion

The 1-238011-3 automated press is a versatile piece of equipment with a wide range of applications in the automotive, medical device, electronic protection, and insulation industries. It has the capacity to accurately apply up to 300 lbs of force in either a single downward stroke or an automated, adjustable, sequence-operated cycle, controlled by a digitally set, adjustable force feedback system. This ensures consistent force data, making the 1-238011-3 an invaluable asset for a variety of industries.

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