1-460277-2

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The 1-460277-2 crimper applicator is composed of a metal frame, drive motor, and crimper die holder. It is used in the manufacturing of cable harness assemblies. The appliance is specifically designed for the automated creation of electrical contacts on harnesses for projects that require an extremely reliable and repeatable high effectivity crimping connection.

The 1-460277-2 crimping applicator is equipped with a servo actuator that controls both the opening and closing actions of the plunger. Additionally, an optical sensor is attached to the actuator in order to ensure that the correct position of the plunger is achieved. The entire unit is powered by a brushless motor. The servo actuator is enclosed in a dust proof housing and is configured to operate at a frequency of 1kHz.

This applicator is suitable for harness assembly projects that require a reliable and repeatable contact and conform to the industry standard. The 1-460277-2 crimper applicator is equipped with a die holder that is compatible with most standard crimp dies. This makes it highly customizable for various applications and provides cost savings and rapid implementation time. Additionally, the die holder offers an ergonomic solution for harness assembly which helps reduce labor and maintenance time.

The 1-460277-2 applicator works on the principle of applying pressure to the contacts in order to achieve a secure connection. First, the crimp die is positioned onto the actuator\'s plunger and the harness is positioned in proximity to the die. Next, the servo motor will pull the plunger down, using the optical sensor to ensure that it is in the correct position, and apply a specific amount of force to the contacts. The applied force will cause the contacts to expand and form a secure connection. Further tightening of the die will cause the metallic portions of the contacts to conform to the die, thus producing a secure connection.

The 1-460277-2 applicator is used primarily for the automated connection of wires, cables, and other components in harness assembly applications. It is commonly used in the automotive, aerospace, medical device, and consumer electronics industries. The appliance has proven to be reliable in complex harness assemblies and its compact design makes it suitable for most assembly lines. Additionally, its long service life and low cost of ownership make it a highly cost-effective solution for harness assembly.

The 1-460277-2 crimper applicator is an efficient and reliable device for harness assembly applications. Its powerful servo motor, ergonomic design, and extended service life make it an ideal choice for harness assembly projects. Additionally, its wide range of compatible crimp dies allow for maximum customization and cost-effectiveness.

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