1406852

Series:	*
Part Status:	Active
Lead Free Status / RoHS Status:	--
Moisture Sensitivity Level (MSL):	--

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Introduction

Circular cable assemblies are used in a wide range of applications including electrical, automotive, consumer electronics and industrial machinery. They are designed to route and protect wires and cables in the most efficient and cost-effective way possible. Typically, these assemblies are made up of a cable, wire, or connector that has been routed in a circular 990-degree orientation along a path. This ensures that the wires and cables stay in place and are not subject to any accidental or unwanted bending. The use of a circular cable assembly also allows for the optimum shielding of the wires or cables from external interference and magnetic flux.

Types of Circular Cable Assemblies

There are several types of circular cable assemblies available on the market. The most common ones include Mini-Pairs, High Performance Micro Coax, Low Profile Mini-Pairs, Twisted Pairs, MIL-DTL-83513 Miniature and High Speed Micro Coax. Each type of cable assembly is designed to benefit specific structural and electrical needs.

Applications Fields

Circular cable assemblies can be used to provide a range of essential circuit protection, wiring and signal integrity applications. These include supporting medical and instrumentation equipment, control systems, controllers, industrial machinery, bus systems, computer securiy, and vehicle body electronics. Assemblies are also commonly used to ensure the continued operation of sensitive electronics such as frequencies, digital signals, and daisy-chain networks.

Working Principle

Circular cable assemblies use a series of terminated connections to enable power current to flow around a path, with less resistance compared to traditional straight cables. The use of a curved cable route also reduces the risk of damage to the electrical connections as it avoids any hard bends in the cable wires which can lead to insulation damage, short circuits and loose contact points. The principle upon which a circular cable assembly is constructed is usually based on a spiral-shaped construction. This design, along with an appropriate heat-shrinkage material, firmly holds the cables in place and dissipates any extraneous noise and vibration.

Variations and Design Considerations

The types of circular cable assemblies available on the market vary in terms of design and the purpose for which they are intended. Depending on the application, the design of the assembly may include reinforced materials to increase its durability and resistance to environmental stress. It may also include additional connectors or a variety of other components such as clamps, ferrite beads, shrink tubing, fuse holders, and more. The design of the circular cable assembly also considers the environment in which the cable assembly is to be used. Different materials are used depending on the temperature and humidity requirements, as well as the desired resistance to abrasions and other external forces. Specialty materials may also be used for high-temperature applications, high-frequency transmission, and underwater applications.

Conclusion

In conclusion, circular cable assemblies are a versatile and essential tool in a wide range of applications. The use of a circular cable route offers a reliable connection with minimal resistance and thus allows for efficient power transmission and data transfer. Furthermore, the use of reinforced materials and an appropriate design provide reliability and durability in various environmental and operational conditions.

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