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Circular cable assemblies generally refer to cables or cables and corresponding connectors. It is an electrical connection component. The specific application scope includes aerospace, aviation, national defense, military, railways, ships, electrical, consumer electronics, medical and other fields. In addition, it is widely used in LCD TVs, mobile phones, automotive interior parts, bicycle helmets, laptops, fitness equipment, industrial robots, medical imaging equipment, digital cameras and other consumer electronic products.

The working principle of circular cable assembly is mainly composed of five parts: firstly, the design and selection of cables and connectors, then accurate assembly line technology, followed by good pressure and crimping, accurate testing of the complete cable assembly length, and finally the good welding of solder pins. The choice of cable and connectors for the circular cable assembly is a key link. In the selection of materials, cables and connectors must be used according to the actual needs to ensure its operating stability.

The design of the cable should first select the appropriate cable, the next is connector selection. Connector types vary depending on the application, such as plastic or metal, low heat or zero voltage, standard or special insert. Generally, cable insertion choice is the most important, must choose qualified reliable inserts, must prevent numerical errors.

In the assembly line technology, in order to ensure the accuracy of the assembly, the choice of installation is an important step. Generally, when laying cables, the assembly line must be separated. For the assembly of the connector, the structure size, the connection order, and the connection with the cable of the connector should be confirmed. In the pressure and crimping, the pressure must meet the requirements and not be damaged. From the accuracy of the test length of the complete cable assembly, it takes into account the electrical performance of the cable, the welding performance of the connector, and the accuracy of the completed cable assembly.

In addition, special attention should be paid to the connection and reliability of the wiring of the cable and the soldering of the solder pins, as this greatly affects the assembly performance of the circular cable. The solder pins of alumina plastic connectors must be tin-coated, otherwise the pin will become brittle after soldering.

In conclusion, the use of circular cable assembly requires careful design, selection and installation. If the assembly is not standardized, it will affect the performance of the entire cable assembly and cause economic losses. Therefore, in the use of circular cable assembly, it is necessary to be aware that the data must be accurate and the assembly must be operated in a standard process in order to ensure the performance of the entire system.

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