1410229 Cable Assemblies

Series:	*
Part Status:	Obsolete
Lead Free Status / RoHS Status:	--
Moisture Sensitivity Level (MSL):	--

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Circular Cable Assemblies - 1410229 Application Field and Working Principle

Circular Cable Assemblies are the industry standard means for connecting electrical circuits to each other. These assemblies consist of a series of outer shielding and inner insulation layers which protect the active circuit elements. Assembly of these components is performed with pliers or similar tools which clamp the wires in place, and the connections can range from a single wire to multiple networks of thousands of discrete components.There are a wide range of application fields which utilize cable assemblies from a variety of industries such as industrial automation, instrumentation, medical equipment, aerospace, and automotive. Besides providing an increased level of electrical and mechanical protection, these cables systems allow for modular capabilities for quickly adding, removing, and replacing components if needed.Circular Cable Assemblies (CCA) are employed in a variety of ways to achieve the desired connection requirements. The most frequent method involves a simple “bullet-group” style design, which consist of two threaded metal sleeves with concentric radii applied to the cable. This construction provides an economical solution for routing and protects the cable from various environmental conditions, such as EMI.The working principle of circular cable assemblies are fairly straightforward. The process begins by carefully stripping both ends of the cable, typically with a wire-wrapping tool, so that the conductor shields are exposed. Next, the connector components are attached to the exposed wires using a crimping tool. Crimps are often used for a variety of reasons, such as limiting contact resistance and affixing the protective insulation to the wires. Once that is finished, the two threaded metal sleeves are positioned over the connector components. If needed, support or strain relief can be added with the use of special ties or clips. This is often done to prevent unnecessary stress or movement which can cause the connection to break over time. Finally, a small plug-cap is placed over the connector to protect it from external elements.Overall, circular cables assemblies represent the most common and reliable way of connecting circuits together in a secure and reliable manner. While they do require a certain amount of skilled labor, these cables systems offer the most in terms of mechanical and electrical protection in a variety of industries.

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